Pressure Die Casting Aluminum Boxes vs. Sand Casting. Facts should be revealed in the battle entitled, “Pressure Die Casting Aluminum Boxes vs Sand Casting.” This is necessary so that one can determine which of the two methods is more effective. What does pressure die casting has that sand casting does not have?
The pressure die casting method involves the injection of molten aluminum under high pressure and high speed into the die steel die in order to produce aluminum boxes. It is inexpensive but is more effective when it comes to producing thinner walls that can be cast when compared to the walls produced in sand casting. Thousands of aluminum boxes can be made through pressure die casting everyday without compromising the quality and dimensional accuracy of the products. How about sand casting?
On the other hand, Sand casting is another process which requires the use of sand mixture to mold the molten aluminum. It is cheaper when compared to the other processes used in manufacturing aluminum like die casting. It can also be utilized not just in high temperature metals but also in low temperature ones. Aluminum, just like copper, magnesium, iron, and nickel alloys, belongs to the category of low temperature metals. In the sand casting method, a mold must be created in the sand. Afterwards, a gating system must be put together then the pattern is taken out. In the next step, the molten aluminum is finally poured into the die cast mold cavity. The metal should be allowed to cool down so that it can solidify before the sand mold is broken and the casting is removed. The accuracy of the method depends upon the type of the sand used and the molding process executed.
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