Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

May 26, 2012

A Closer Look into the Aluminum Casting Process

Filed under: Cast Parts — Tags: , — admin @ 1:01 am

A Closer Look into the Aluminum Casting Process. The aluminum casting process has been around for several years, and it operates by forcing molten metal, which is aluminum (naturally) under very high pressure into a variety of tooling cavities. The end result of this process, which in fact takes longer than most people think, is a quantity of aluminum cast parts. Aluminum cast parts are some of the most in demand cast parts in the metalworking commerce, and it is not difficult to understand why. Aluminum part castings are incredibly delicate and intricate in form, detail, and texture, allowing customers to make quality products.

So, what truly happens in the aluminum casting process? First things first – the mold is closed, just after it is coated with oils, and the cast parts are closely watched in terms of pressure and temperature. The pressure needed to shoot the molten metal into the die is around 10-175 mpa or, in other measurements, 1500-25000 psi. This pressure is sustained until; finally, the mold effectively solidifies. To complete the aluminum casting process, the die is then filled with a high-pressure injection; this is repeated before the entire mold gets the chance to harden.

Aluminum is just one of the chosen metals that can be used in the casting process. Other casting process makes use of non-ferrous or ferrous metals (this all depends on the customer’s taste and needs), such as tin, magnesium, lead, and zinc. However, the aluminum casting process enjoys a huge market and claims one of the top spots in the list of the metalworking industry’s favorite casting processes.

Cast Parts Blog gives information on how to get a Aluminum and Zinc Parts Castings. If you are looking for Aluminum Cast Parts, look at this website.

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May 19, 2012

A Glimpse into the Aluminum Casting Process

Filed under: Aluminum Casting Parts — Tags: , , , — admin @ 1:58 am

A Glimpse into the Aluminum Casting Process. The aluminum casting process is applied by many industrial companies for the production of engineered metal parts. The process in essence employs force unto molten metal which is uncovered under very high pressure so that reusable steel molds can be completed. The metalworking business refers to these molds as dies, and dies can be made using different kinds of metal, including aluminum.

The casting process has been around for many centuries now, but the aluminum casting process only expanded the huge popularity it enjoys these days more lately. Now, the process is one of the most favored ones around the world. In the past decade alone, the need for die cast parts created from aluminum has risen so considerably, causing die casting companies to use aluminum as their major material. The use of aluminum presents a mixture of advantages or benefits; making this particular metal a most lucrative choice as far as the metalworking manufacturing is concerned.

For one, the aluminum casting process has the capability to produce more multipurpose products. That is, aluminum cast parts are known all over the world to be adaptable and unbelievably multi-purpose. They are distinguished by measurement-precise dimensions, mold fit, and net shapes. They can be used in a number of metalworking businesses, such as for those dealing in car parts, domestic appliances, gear fixes, and many more. What’s more, the process is more economical weighed against with other casting processes that make use of other metals, owing to the fact that pre and post-production costs can diminish without affecting the quality of the aluminum part castings.

Aluminum Die Casting Parts Blog gives information on how to get a Aluminum Die Casting and Zinc Die Casting Parts. If you are looking for Aluminum Die Casting Parts, look at this website.

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May 12, 2012

Die Casting for Aluminum Cast Parts

Filed under: Aluminum Cast Parts Alloys,Aluminum Casting Parts,Die Casting Company — Tags: , , , — admin @ 1:57 am

Die Casting for Aluminum Cast Parts. There are many ways with which manufacturers can create aluminum cast parts. They can choose to work with sand casting, gravity-fed casting, investment casting, or permanent mold casting, just to name a couple. Nonetheless, it is die casting that manufacturers work towards. Furthermore, more than any other metal alloys available; manufactures and clients choose to work with aluminum alloys. In fact, in the United States alone, around 2.5 billion dollars worth of aluminum cast parts fashioned from die casting is created every year. The die casting process chiefly involves the forcing of molten aluminum metal into cavities in order to make molds using high pressure from the machine, which are referred to as dies, hence the name aluminum die casting.

Aluminum cast parts from the die casting process are best produced in huge amounts of tiny parts. Castings can weigh as much as fifty kilograms, but aluminum part castings normally weight at around five kilograms. Costs in high tooling and casting equipment are completely reasonable and are in fact less costly than those used by other casting methods.

Various applications of aluminum cast parts made with die casting usually include aluminum alloys such as Die Casting Alloys 380.0, Alloy A380.0, Alloy 360.0, Alloy 413.0, and Alloy 518.1, among several others. Once these alloys are created into aluminum cast parts, they are used for lawnmower housings, streetlamp housings, dental equipment, gear, typewriter frames, cover plates, frying skillets, instrument cases, auto parts, connecting rods, pistons, conveyor components, lit tings, aircraft and marine hardware, and escalator parts, to name some. The aluminum casting process is indeed one of the most useful procedures in the metalworking industry today.

Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

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May 5, 2012

Aluminum Cast Parts

Filed under: Aluminum Casting Parts — Tags: , , — admin @ 1:55 am

Aluminum Cast Parts. Die casting is normally utilized in the manufacturing of engineering metal parts. Die casting includes the process of forcing molten metal under pressure to create reusable steel mold or die. Die casting process can be used in both ferrous and non-ferrous metals, but are normally utilized in non-ferrous metals such as aluminum, copper, lead, magnesium, tin based alloys and zinc. In comparison to sand molding, die casting is manufactured faster and more efficiently in automatic machineries, and multiple production of almost the same parts can be cast in just one operation by using multiple dies. Die casting is preferable in the production of tools which require more sophisticated and more detailed process.

Aluminum die casting is a process which contains the placing of melted aluminum metal under pressure and forcing it into a steel mold or die. Aluminum die casts are lightweight alloy which has one-third of the steel’s density, and stiffness. Its light weight makes it helpful in the manufacture of tools which place importance to mobility and energy conservation. Aluminum cast parts are commonly used in the construction of aircraft, railroad cars and automobiles. Due to its great resistance to corrosion and high-heat conductivity, Aluminum cast parts are commonly used as well in the construction of hardware and tools. Aluminum cast parts are distinguished by high thermal, electrical conductivity and strength at high temperatures. These characteristics of Aluminum cast parts made it extensively used in the manufacture of domestic appliances and pistons of internal-combustion engines. Aluminum wire is thicker yet lighter than a copper wire, this makes it superior in long-distance, high-voltage power transmission.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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