Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

January 26, 2013

A Simpler View at the Die Casting Process

Filed under: Cast Parts — Tags: — admin @ 1:00 am

A Simpler View at the Die Casting Process. What do you recognize about the die casting procedure? This is when molten metal is forced into mold cavities under high pressure, the result of which are machines into dies. This exploits non-ferrous metals like magnesium, zinc, aluminium, copper and tin based alloys. It is also probable to utilize ferrous metal if you desire to. The process can generate die casting parts that have good details, dependable in terms of dimension and good surface quality. For such motives and more, die castings have been accepted in the metalworking industry as an area that create highest volume of products.

There are also some companies that try to restore die casting parts with those with plastic parts that were injection-molded. These are way too cheaper and lighter than those finished of alloys. The plastic kinds can be utilized if your project does not require it to be too much hard. You will be guaranteed of the materials’ strength anyway.

The die casting procedure starts by injecting molten metal into steel mold on a high pressure. The machines being utilized in the procedure is rated in clamping tons that are tantamount to how much pressure can they apply on the die. The sizes of the machines being developed for this purpose range from 400 up to 4000 tons.

Four chief steps are required in order to complete the die casting process.

1. Lubricant is sprayed into the mold and then it is closed.

2. The molten metal is being shot into the die in temperature ranging from 10 up to 175MPa. The pressure is being maintained until the casting has turned into solid form.

3. The die is opened and the shot is then ejected.

4. The scrap from the procedure that includes runners, gate, flash and sprues are removed from the castings.

Zinc Die Casting Parts Blog gives information on how to get a Zinc Die Casting Part Prices. If you are looking for Zinc Die Casting Parts Tooling, look at this website.

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January 19, 2013

The Process of Die Casting

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , — admin @ 1:57 am

The Process of Die Casting. Die casting plays a big role in the manufacturing industry. It is the most competent technique of manufacturing metal parts for an assortment of types of machines including automobiles, lighting fixtures, doorknobs, and faucets. Die casting is the quickest technique for producing a big sum of parts with promptness and exactness in the measurements without the need of further finishing machines. The die casting process entails the injection of metal under high pressure into steel molds. One of the first machines to use die casting was the Mergenthaler Linotype machine in 1884.

The die casting process is contains of four major steps. The first step is spraying the mold, or die, with a lubricant. The lubricant is utilized to make it easy for the casting to be detached. Then the mold is closed. Second, molten metal is injected into the die under high pressure which is from 10 to 175 mega-Pascals (MPa) or 1,500 to 25,000 pounds per square inch (psi). This pressure is maintained until the casting is totally hardened. Then, the mold is opened and the ejector pins eject the shot. There can be numerous castings for every shot. Finally, the scrap is alienated from the casting/s by a trim die in a hydraulic press. In the past, the scrap is divided by hand or by sawing. Scraps could be recycled by melting them once more and utilizing them in the subsequent die casting process. Almost nothing is wasted in this procedure therefore die casting is one of the most cost-efficient manufacturing methods.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

January 12, 2013

Understanding the Die Casting Process

Filed under: Cast Parts — Tags: , , — admin @ 1:48 am

Understanding the Die Casting Process. If you are familiar with casting white cement to create figurines, then you will have a better idea of the die casting process. The procedure of casting alloy into metallic die follows the same rule.

Essentially, die casting process entails injection of molten metal at high pressure into metallic die casts. The die or mold will undertake fast cooling method so that the completed part can be ready for packaging or finishing.

Use of die casting machines is important in order to triumphantly manufacture metal castings. There are two types of machines that can be utilized for the die casting procedure: the Hot Chamber and the Cold Chamber. The sizes of these machines differ. Some are small and typically weigh 400 tons. Huge die casting machines nevertheless are very heavy which could weigh by as much as 4000 tons.

The time to cast molten alloy into the die also change. This will chiefly depend on the size and design of the die or the metal mold. For casting slighter parts such as aluminum faucets, die cast toys, or other small parts of machines, the injection procedure will typically last for a few seconds only. Nevertheless, for more complex castings using better die, a single injection procedure can last for two or three minutes.

The pace of the die casting procedure enables manufacturers to fabricate hundreds of thousands of parts everyday. The speed of the die casting process and the advances in die casting technology revolutionized the manufacture of metal parts.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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January 5, 2013

Various Forms of Aluminum Casting

Filed under: Aluminum Cast Parts Alloys,Aluminum Casting Parts,Die Casting Company — Tags: , — admin @ 1:45 am

Various Forms of Aluminum Casting. Aluminum is thought as adaptable, primarily because it is one of the few metals around that can be cast using all sorts of casting procedures. Die casting, sand casting, plaster casting, nonstop casting, investment casting and permanent mold casting, in this case, all fall under aluminum casting. Squeeze casting, lost foam, and hot isostatic pressing are also some applications connected with the method.

When pondering on which method of aluminum casting to utilize, one must take into account the cost of each type and the quality of material that it will give way. Several aluminum alloy castings are finished using the above methods, but the difference in results are immense and numerous in numbers. For example, when dies casting, air can be ensnared in the casting and thus results in porosity. It cannot be removed, and aluminum die castings are thus lower in potency than mold castings.

Die casting is chiefly catered towards aluminum alloys because it is deemed the greatest material for the procedure, and it is easy to get. It is also the most accepted aluminum casting method and is excellent for mass production of tiny, in depth parts. Millions of copies of alloys are manufactured to serve as parts for numerous machines and tools, noticed everyday in a person’s life. Many house tools are created utilizing aluminum die casts, and several structures outside also need similarly small parts. Permanent mold casting, on the other hand, is improved suitable for much larger parts and thus give way in stronger material for much finer mechanical structures.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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