Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

February 23, 2013

The Evolution of Die Casting Process

Filed under: Cast Parts,Die Casting Company — Tags: , , — admin @ 1:09 am

The Evolution of Die Casting Process. Literally, the die casting process is a worldwide-known method which puts together the metallic and plastic parts in a much reasonably priced way. The industry has quite a few applications running and countless of which employ the same process. The technique has been in effect for hundreds of years now and through all these times, the materials and the approach in the method has similarly changed considerably. As a result, the final outputs are much more remarkable these days.

More than a few hundreds of years ago, the die casting process was restricted to that of pouring the molten metal into the die. The procedure is further known as gravity pressure method. Towards the 1900s when the zinc and aluminum alloys were already available, a lot other die casting application came forth.

The following are among the frequently utilized die casting process in these days.

The so-called pressure injection procedure is similarly known as squeeze casting which entails the contribution of any heated metal part in the mold and applying the pressure by means of leverage.

Computer die casting is the method that teams up the technique with the value of modern technology. The manufacturing industry is currently too dependent on the use of computers and it is in this sense that it utilizes the design and production of the die casting materials.

Nevertheless, the concept of die casting process is still whole. What has altered over the number of years is the progression in the technique, the materials used, and the type of technology that aids in the more efficient generation of the output at a much sensible price.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
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February 16, 2013

Understanding The Die Casting Process

Filed under: Cast Parts — Tags: , — admin @ 1:07 am

Understanding The Die Casting Process. In the die casting procedure, the mold is put together before starting. The mold, also known as the die, is manufactured up of two or more pieces, depending on how multifaceted the manufactured part wants to be. In the die casting procedure, there are two machines: the cold chamber machines, and the hot chamber machines. In the former, molten material is forced into the die through a “cold” cylinder. The cylinder is preserved with a hydraulic piston that forces the molten material into the mold. The latter, on the other hand, utilizes an injection system engrossed in the molten metal itself, and a plunger rises up to push the molten material straight towards the injection chamber, which then squirts it into the mold. The machinery utilized for the die casting process in the hot chamber machine is comparable to that used by a pneumatic bicycle pump, which sucks the air flowing around the pump, and adds it into the tire.

The next thing that occurs in the die casting process involves eliminating the flash. The flash is a thin metal thread that is unintentionally molded when the two halves of the die close in on the molten material. As soon as the die cast part has shaped, the flash is machined off to create the die cast part smooth. After manufacture and post machining, die cast parts own very fine detail. In some cases, finished die cast parts are either painted or plated, depending on their anticipated use.

Numerous die cast parts are utilized in an assortment of materials. Many become plumbing fixtures, such as faucets made from zinc alloys and plated in chrome. Others become mechanisms of aircraft, while yet others are used as automobile parts, light fixtures, and kitchen equipment.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
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February 9, 2013

An overview of the die casting process

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An overview of the die casting process. Die casting machines are computerized precision tooling machines capable of accomplishing precision and accuracy for each metal part ejected out of its die mold. This is a far cry from the die casting procedure of 200 years ago. In the 1800s, a machinist and inventor first constructed and made use of a rough die casting machine. This merely consisted of rollers and dies. It was created for the purpose of shaping wrought iron into axes.

Throughout the years and innumerable technological leaps, the current die casting method utilizes big equipment with the choice of hot chamber or cold chamber machines. These are collected of a hardened steel die mold, hydraulic powered or gas powered pistons, injection cylinders, ejector pins, and retractable cores. The die casting procedure now engages the melting of choice metals such as aluminum, zinc, magnesium, or tin; the injecting or pouring of these molten metals into pre-formed molds, and then perhaps doing a bit of finishing for achieving the necessary smoothness, color, or texture. This die casting process is then repetitive innumerable times. A mold can be reused until it gives out. The procedure is perfect for mass production. Consequently, although start-up costs might be high for manufacturing companies looking to invest in their own die casting process equipment, the return of investment are expected to more than reimburse.

Metal die castings are most helpful in the manufacturing industries servicing automotive, communications, electronics, and the consumer markets. Metal parts are utilized in a number of applications, and die casting seems to be the technique of choice when it comes to shaping these metals.

Cast Parts Blog gives information on how to get a Aluminum and Zinc Parts Castings. If you are looking for Aluminum Cast Parts, look at this website.

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February 2, 2013

What makes Die Casting Process effective

Filed under: Cast Parts,Die Casting Company — Tags: , — admin @ 1:03 am

What makes Die Casting Process effective. The die casting procedure offers many advantages in the production of a range of equipment or machine parts. But to attain its full benefits from this procedure, there has to be a combined effort between the die caster and the designer to resolve tooling and production issues. Consultation between these two is significant in the construction design of the die or mold of the precise part to be manufactured.

The die cast tooling which they will determine is fundamentally finished of at least two parts: the cover or die half, and the ejector die half which allow castings removal. Also to be considered are the four types of dies in the die casting procedure: (i) single-cavity die for one component; (ii) multiple-cavity die for various identical parts; (iii) mixture die for numerous altering parts of an assembly; and (iv) unit die for different parts fashioned at one time.

Once the design of the die has been finalized and the steel mold or die tooling produced, the die casting process can then proceed. This would involve injecting into the mold molten metal through high pressure. Machines used in the die casting process have different ratings which are expressed in clamping tons equivalent to the amount of pressure they can inject on the die. These ratings range from 200 to 5,000 tons per square inch. In the injection process, either of two techniques is utilized: cold chamber or hot chamber. The conclusion of die casting cycle would depend on the component being manufactured. The die casting process for little components of less than an ounce in weight can take only a fraction of a second, illustrating a fast and capable process in metalworking.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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