Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

September 28, 2013

Helpful Information to Know About Metal Die Castings

Helpful Information to Know About Metal Die Castings. In today’s marketplace, it is very ordinary to see parts containing materials made from die castings. From lighting fixtures to vehicle parts, die casting has something to offer. Be it simple, tiny parts or big, complex accessories, die casting can mold thousands of stuff made from metal and other applicable materials distributed commercially and industrially.

Do you know about Aluminum Parts Die Casting Production? Die casting is a metal forming process that injects metal into a strong, high-pressured steel mold or die producing accurately engineered metal parts. This process solidifies the molten metal quickly. As soon as the metal hardens, the part is ejected from the die. Die casting is almost the same as permanent mold casting with outcomes characterized by precise dimensions, sharp definition, and high repeatability. It is a versatile process enabling the manufacture of a wide range of durable finishes.

The roots of Aluminum Die Casting Parts Production. In 1838, the first manually-operated die casting machine was invented for the purpose of manufacturing movable type for printers. The first patent of this model was given to Sturges in 1849 for mechanized printing type production. For almost twenty years, this die cast equipment was solely used to make printer types. But by the end of the century, several commercial applications for die cast were discovered, namely: parts for cash registers and phonographs among others. Since then, many other types of equipment for die castings were made to produce various metal tools such as die casting tooling.

Die Casting Equipment. There are two types of machines used for die casting: the hot chamber machine and cold chamber machine. Hot chamber machines, also known as gooseneck machines, normally process metals such as copper, lead, zinc, magnesium, and other low melting point materials that work well with metal pots, plungers, and cylinders. It has a compartment which contains molten metal. This molten metal is then poured towards the furnace through a connecting metal called a gooseneck. Once the molten metal fills the gooseneck, the piston pushes the metal into the die. Cold chamber machines, on the other hand, processes high melting point alloys such as aluminum and others. Here, the molten metal is dispensed to a cylindrical sleeve, or a cold chamber using a manual or automatic hand ladle. The hydraulic plunger shoves the metal into the locked die at a very high pressure.

Alloys Used for Die Casting Production. Die castings make use of non-ferrous or non-iron materials such as zinc, aluminum, magnesium, copper, lead, tin, and bronze. It is also reasonable to die cast iron but it is an infrequent practice.

Zinc alloy: Zinc is very ductile and perhaps the easiest metal to cast and plate. It is highly recommended for small parts and promotes long die life. This is called the zinc die casting process

Copper alloy: Copper is a strong metal with very high wear and corrosion resistance. Among other metals, it exhibits excellent dimensional stability and mechanical properties of alloys.

Aluminum : Aluminum has good mechanical properties and corrosion resistance. It exhibits high thermal and electrical conductivity making it resilient to extremely high temperatures. It is perfect for making thin walls and complex shapes.

Cast Parts Company produces cast parts and Die Casting Parts. Look at this website page for more details: www.cast-parts.com/diecasting_parts.html

September 21, 2013

Benefits of Utilizing Aluminum Die Cast Parts in Vehicles

Benefits of Utilizing Aluminum Die Cast Parts in Vehicles. Alloys makes up most of all cars. Without metal, the vehicles, trucks, trains, and all other transportation vehicles we know today won’t be as efficient and as durable as they are now. Aluminum is a popular metal alloy used in most vehicles. From car handles to wheel parts, aluminum can be die casted to fit the necessary requirements of a certain car part. The use of aluminum die casts in making cars is customary. There are several reasons that can be cited to support this claim. Here are the most obvious reasons why aluminum is such an in demand metal alloy in producing vehicle parts and other accessories:

Lightweight. Rare it is for a metal to be described as lightweight, but aluminum exhibits this quality. Since aluminum is a lightweight material, it helps reduce the body weight of the automobile. For a car to get better fuel economy, it has to be light. And as aluminum helps make cars fuel efficient, it continues to deliver excellent performance. http://www.cast-parts.com

Real Value. Aluminum car parts are easy and cheap to produce. Major car makers love using aluminum in their products because these die casts are produced in thousands every year at a very low cost. Aluminum is among the easiest to mold and requires lesser processing time compared to other non-ferrous metals. In fact, some auto manufacturers choose to have their own die cast equipment so they can just produce their own parts and further their savings. On the other hand, some automobile manufacturers, especially those who operate in a smaller-scale, may just opt to buy pre-fabricated aluminum die cast car parts from mainstream manufacturing companies.

Versatile. Aluminum is a flexible metal with good mechanical properties and dimensional stability. Thick or thin specifications, complex or simple shapes, big or small parts, smooth or textured, aluminum can take in any of these alterations to produce the right parts. It can be used for billets, rods, sheets, coils, handles, etc. In heavy equipment such as tractors and trucks, aluminum parts being produced today include multiple axial fittings, engine blocks, sprockets, and gears. Also, they can be textured rough or polished to a smooth shine.

Strong. Though known to be lightweight and pliant, aluminum is a strong metal. Casting aluminum, compared to raw aluminum, has a more compact molecular built making it more resilient to breaking and fair toughness making it withstand fatigue due to repeated loading. Consumers and vehicle makers admire its toughness to deformation. In addition to that, aluminum has a high melting point and high resistance to corrosion so it’s guaranteed to last a long time.

Easy to Process. Die casting parts reduces production cost in leaps and bounds because metals that undergo this process are often ready to use and do not need trimming or post-machining. Die casting employs molds that can shape even the narrowest wedges or smallest details to achieve high precision.

As you can see, aluminum is lightweight, economical to use, flexible, tough, and easy to process. These five characteristics make aluminum die casts perfect for making parts for vehicles that is why many car companies have shifted from using traditional metal products to die cast produce.

Cast-Parts Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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September 14, 2013

Die Casting Aluminum Products

Filed under: Aluminum Casting Parts — Tags: , — admin @ 1:57 am

Die casting is a process of molding molten metal such as magnesium into molds to form parts that can be used in industrial or commercial purposes. The term die casting refers to the mold used in the process that is also called die, that is why it is called die casting. Depending on the type of alloy used, a die cast product could be processed using a hot or cold chamber die casting machine. Due to its economical advantages, this metal process is preferred by more industries. Other metal working techniques include forging, fabrication, and machining.

Why Aluminum Metal? One of the most common alloy s used in die casting process is aluminum. Aluminum is a lightweight, heat-resistant materials used to produce many types of aluminum parts used for commercial and industrial purposes. Since aluminum has excellent thermal properties, most prefer this alloy above others.

Aluminum delivers great quality even with highly intricate patterns. It produces sharply defined edges and is good for thin walls. It does not corrode easily, unlike iron, making it a long-lasting option for cars , aircraft, and hardware. Even with very high temperatures, this metal does not shrink. As the temperature increases, it regains its strength and hardness.

Aluminum Merchandise. Die casting aluminum produces a lot of durable aluminum parts. Generally, aluminum can be used in making parts for aircraft and aerospace units, military tools and equipment, lighting, automotive, heat sinks, housing, and hardware.

Die cast aluminum are good for making parts of military and commercial vehicles. Aluminum parts produced using die casting come out in attractive finishes making it the choice for owners of top vehicle brands such as Honda, Toyota, Chevy, Nissan, and Jeep. Aside from automobiles, these parts are also suited for housing. Aluminum handles and brackets make it possible to do away with welding or assembling pieces. Though aluminum handles weigh less, they are heavy duty and can be made into any shape or design. Also, these parts can be made into concrete roofing materials.

For golf and music lovers, there are die cast aluminum parts that will prove useful for you. Several golf products and speaker parts are manufactured using die casting, too. The rust resistant property of aluminum makes it a reliable pick especially for golfing products. Aluminum is a flexible material that can be turned into a smooth or textured frame so there is a huge selection of products that can be made using this metal alloy. Other specific uses of die cast aluminum are for making heat sinks and aluminum boxes .

Other Die Casting Metals. Aluminum is just one of the many alloys that can be die casted. Zinc and magnesium are among the easiest metal alloys to die cast and are used in similar commercial and industrial applications. Lead and tin are die casted for a variety of uses as well except for products and tools used in food service as utilization of these alloys are associated with health risks. These alloys are either processed using hot or cold chamber machines.

Cast Parts Company produces cast parts using the Aluminum Die Casting Process. Look at this website page for more details: www.cast-parts.com/diecasting.html

September 7, 2013

The Wonders of Aluminum Automotive Parts

Filed under: Aluminum Casting Parts — Tags: , — admin @ 1:29 am

Aluminum vehicle parts are manufactured in the thousands each day; these are used in so many applications in various industries. Most of the features in vehicle parts are manufactured in bulk with the “net shape” concept so the manufacturers can save from waste materials costs and additional machining labor.

The mounting holes are also obviously included in the aluminum automotive part production to save on the costs. Most of the primary (tier one) vehicle parts manufacturers are operating with their own manufacturing plants. Even then, there are still cases where they source out their purchase for aluminum car parts from die casting companies.

Aluminum like 380 Aluminum die casting, which is also known as aluminum in other disciplines is a very abundant metallic chemical element with so many uses and applications in various industries these days. Aluminum is clearly identifiable with its silvery white color belonging to the boron family of elements.

There are clear advantages of aluminum vehicle parts over the use of steel in most of today’s industry applications. Such benefits have surged over the years, particularly in car manufacturing. Many have already initiated the replacing of steel as the primary base metal used in car frames, and in other significant parts as well. Aluminum was proven over time to be much stronger and obviously more cost-effective than metal.

Aluminum is also less likely to corrode compared to steel. It can be easily molded, which would probably explain why labor costs for aluminum die-cast parts is cheaper compared to other materials used. Aluminum however is more expensive; in fact, it is about five times more expensive than steel itself.

Such disadvantage of using the aluminum material in vehicle parts can be easily written off. It should be noted that more manufacturers these days are seeing the big difference, and are starting to experiment with the more expensive aluminum material mainly because it is considerably lighter than steel, and easy to shape up. This lightweight feature surely makes modern cars faster and much leaner, helping much to achieve worldwide fuel efficiency standards. This is so since lighter cars would naturally mean less fuel would be used. You can clearly see for yourself how a typically expensive material can make up for efficiency and flexibility in its applications in the long run.

All these are the direct result of various luxury car models rolling out of production these days utilizing aluminum car frames. Although such car types are evidently more expensive than their steel car counterparts, owners will be driving such cars with relief knowing they will be able to save on its efficiency features on the long term afforded by the use of aluminum car parts. Environmental advocates also welcome the idea because of such wonderful benefits, and the added plus that aluminum itself is very much recyclable, which means the material can be recycled and used for other useful purposes.

Aluminum car parts are clearly the future. No material these days presents so much uses that helps address most issues and concerns to improve productivity and progress in the society.

Cast-Parts Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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Cast Parts Company Die Casting Company
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818-982-9386 Phone
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