Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

October 26, 2013

Details Regarding Aluminum Alloys

Filed under: Aluminum Cast Parts Alloys — Tags: , , , — admin @ 1:56 am

Details Regarding Aluminum Alloys. Metal die cast is an obvious production process involving the die casting of liquid or molten metals into molds complete with hollow cavities shaped as desired, and allowing the alloy to harden for a time. The solidified die cast part is then ejected from the tooling so it can be ready for its intended applications. The alloys used in diecastings are usually those materials that reaches a “cured” state after alloying two or more material components together (similar to: concrete, epoxy, clay and plaster). The alloys die cast process is often used in creating detailed shapes that are often hard to accomplish using other processes.

Zinc Metal (Zinc die casting tooling) parts die casting itself is an age-old manufacturing process, probably dating back to 6,000 years, before branching out into various types using various materials. Zinc diecasting is said to be the most common die casting process of all. Plaster can be cast effectively, as with materials containing the same chemical settings such as plastic resin and concrete. These may be applicable thru single-use waste molds or with multiple-use “piece” molds.

There are even, instances when molds made of ridged pieces and of bendable materials like latex rubber (this must be supported by an outer mold system) can be applied into the process, depending on the uses of course. When diecasting either concrete or plaster, what comes out of it is usually unappealing and lacking in transparency features. This obligated parts manufacturers to paint the surfaces to give the allusion of stone or metal, depending on what it would be intended for.

Also, first layer parts may produce colored sand as an after effect just to give the impression of stone. By using concrete instead of plaster when casting, it would be very much possible to fabricate sculpture patterns, seating for outdoor use and even grand fountains. Simulations utilizing high-quality marble material may be initiated using chemically prepared plastic resins (polyester or epoxy) and adding powdered stone for coloration effects.

A simulation of the materials process will utilize different methods just to calculate the quality of die casting components. These address certain issues and concerns regarding solidification and cooling, mold filling, and many more. The results coming from the methods used provides for quantitative predictions of the mechanical properties of die castings, especially with warping and thermal stresses. The simulation process has the ability to describe every cast component’s up-front quality before production commences. The materials casting rigging procedure can be well designed to work in compatibility with the required properties, setting up for benefits that reaches well beyond pre-production sampling reduction since precise layouts of complete casting systems will also mean significant energy, tolling and material savings.

A software used in the process should work with the manufacturers when it comes to the component designs, including the determining of melting practices and diecasting methodologies through mold and pattern making, finishing and heat treatment. The procedure can save on the casting manufacturing costs. Developed back in the seventies, the die casting procedure simulation became the most important die casting technology innovation coming into the 21st century. It improved the heritage left behind by the seemingly limitless applications of metals die castings.

Cast Parts Company produces cast parts using the Aluminum Die Casting Process. Look at this website page for more details: www.cast-parts.com/diecasting.html

October 19, 2013

Discovering Aluminum Metal

Filed under: Aluminum Cast Parts Alloys,Aluminum Casting Parts,Cast Parts,Die Casting Company,Zinc Cast Parts Alloys — Tags: , — admin @ 1:51 am

Discovering Aluminum Metal. The material Aluminum (aluminum) is a metallic chemical element, which is accessible enough and used widely around the world. It is silvery white in color belonging to the boron chemical element group, and not soluble when introduced to water under any normal circumstances. It is ranked third behind oxygen and silicon as the most ample element anywhere, though it is undeniably the most bountiful metal within the Earth’s crust, making up approximately 8% of the Earth surface’s total weight.

Humans make contact with it in many ways, particularly inside the kitchen handling various kitchen utensils and equipment made of aluminum. It is classified under poor metals, having extreme malleability features just like that of lead and tin.

Aluminum alloy itself is very extraordinary because of its low-density characteristic and impressive ability to stand up against corrosion due to the passivization phenomenon. Aluminum material structural components also have vital uses in the aerospace industry and general transportation. Oxides and sulfates are both identified as the most useful aluminum compounds on weight basis at the least.

Aluminums versatility had the aluminum die cast parts industry manufacture roughly $40 billion in various products every year in the US alone, with the automotive industry as being its biggest market. The material is used mainly in different car parts (cylinder heads, radiators, pistons, wheel rims, etc) making the cars themselves significantly lighter. As we are all aware of, lighter cars make for reduced fuel consumption, most especially with the pollution levels emitted. The sectors that benefited the most from using aluminum include the following:

Automobiles and such – Aside from aluminum automotive parts, aluminum airplane parts and motorcycle parts are becoming increasingly reliant on the aluminum element. The recent slow moving sales affected the aluminum industry hard back in 2009. Even so, its uses and applications in cars have dramatically increased as they instinctively turn to the more lightweight aluminum alternative to relieve the transportation sector’s struggles in meeting the fuel-efficiency standards set.

Building and construction – The materials made of aluminum are now fully extended to the roofing, siding, window frames, gutters, hardware and even paint. More than about 1.8 kilograms of different aluminum-made construction materials were reportedly shipped to North America for the year 2009 alone, where a huge portion wound up in materials used for farm complex and highway construction.

Practical uses in Packaging – This is an crucial industry in defining the society today; how we chose to be efficient in our ways. The aluminum material is mostly seen in packaging foils and trays, and even candy wrappers. At a time, the packaging sector even edged out the transportation industry in its use on the aluminum material. The most obvious case for such dependence is the inherent lightweight characteristic, including the fact that it can also be permeable to light or water.

Other uses of aluminum material include important electrical products (light bulbs, phone and power lines). It also made a big impact into the health industry, getting its just place and uses in food additives, antacids, body astringents, and many more. Now you have a good idea how popular the material is in today’s applications.

Cast-Parts Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

Follow on Twitter
Follow Us On Twitter

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

October 12, 2013

Aluminum Brackets: Why Use Aluminum Die Cast Parts?

Filed under: Aluminum Casting Parts — Tags: , , — admin @ 1:31 am

Aluminum Brackets: Why Use Aluminum Die Cast Parts? The manufacturing process of aluminum die casting is a fast and effective way of producing sturdy and accurate aluminum bracket parts used in homes, vehicles, and other commercial or industrial applications. The process includes the use of a hot or cold chamber which looks like the shape of the metal to be molded . Metal alloys often molded using the die cast method that can be made into die cast parts are zinc, aluminum, magnesium, tin, lead, and copper.

The manufacturing process of bracket, aluminum is a favorite construction metal which you will most likely find in cabinets, shelves, doors, hinges, etc. With the introduction of metal die casting, aluminum is one of the metal alloys that has been tapped for its favorable characteristics. Now , aluminum die casts are being widely used in various industries, including handle applications. In this article, we will narrow in on the most common application of aluminum die cast in the arena of metal handle.

Advantages of Aluminum Handles: Two major metals used in fabricating handles are aluminum and plastic. Plastic’s seeming low cost and lightweight characteristic draw in many in purchasing plastic handles but when compared with aluminum die cast handles, the latter will prove these concepts wrong. For one, aluminum die casts are more cost-effective in the long run because they are pliant but sturdy. They can be made into any shape and has high repeatability unlike plastic. Aluminum is also considered a lightweight material and is produced in hundreds and thousands daily demonstrate to its simple processing time.

Benefits of Aluminum Brackets: When it comes to brackets, aluminum die casts also generate promising results. Compared to steel, a material used mainly for making brackets, aluminum weighs 1/3 lighter. They can also withstand weight better than steel. Aluminum brackets can be made available in thousands in a given day as the die casting method calls for shorter material cooling time. Aluminum is die casted mainly for small metal parts or machines because of its excellent pliability and mechanical properties. In hardware, aluminum die cast is used to produce many different types of handles and brackets. Below are some examples:

Examples of Aluminum Handles: Various handle applications can be produced by die casting aluminum. Faucet handles and knobs are first on the list. Aluminum and zinc lead the pack when it comes to alloys used to make these products because of their high resistance to rust formation-which is essential for water carriers like faucets. Handrails and glass door handles and locks found in business establishments, malls, and restaurants are also aluminum die casts. Decorative and expensive door knobs are included in the list.

Types of Brackets: Die casted aluminum can be used to make brackets for different uses. For instance, aluminum brackets can be applied on shelves to hold their parts together. For residential use, these die casted aluminum can be utilized for mounting or general home hardware applications.

Where to find metal hardware, it is not uncommon to find aluminum die casted handles and brackets. Home centers normally have these along with its plastic counterpart but if you want reliability, make sure to pick aluminum. You may also want to check out the internet if you are sourcing for manufacturers to save you time and money. Most die cast manufacturers, especially the established ones have already put up their websites online to be able to reach more customers and for them to be able to present their products or technologies better.

Cast Parts Company produces cast parts and Aluminum Die Casting Tooling and Zinc Die Casting Tools. Look at this website page for more details: www.cast-parts.com/diecasting_tooling.html

October 5, 2013

Aluminum Die Casting Parts Production for Lighting

Filed under: Aluminum Casting Parts — Tags: , — admin @ 1:23 am

Aluminum Die Casting Parts Production for Lighting. Prior to the advent of aluminum parts die casting production, lighting parts were mostly made of steel. Those were the days when production of light fighting fixtures was laborious and complicated. Lighting bulbs and similar tools were manufactured using welding machines and traditional molds just to make sure the lighting source will fit well on it. Production using this kind of method is limited and expensive.

Currently, when aluminum die cast parts was invented and used to make several commercial and industrial parts, makers of lighting fixtures began to consider the applicability of aluminum. Aluminum die casts are cheap, lightweight, and high temperature resistant like steel.

Before aluminum die casting parts manufacturing? Die casting is a metal molding process making use of a die or molding apparatus. The melted metal is injected, using high pressure, into a solid steel mold or die casting mold. The process is known for inducing a quick solidifying action which enables a high volume of production. When the metal cools down, the die cast mold ejects the material.

In a given setup, die cast equipment can make hundreds or thousands of casts depending on the die casting alloy used. In die casting, non-ferrous metals are used. These metals include aluminum, magnesium, copper, zinc, led, and tin. Aluminum, zinc, and magnesium are the easiest and fastest to die cast and therefore, are more widely used.

Advantages of using aluminum die cast parts in Lighting. More die cast lighting fixture manufacturers are shifting to aluminum die cast parts manufacturing because of the advantages it offers. For one, the production cost of aluminum die castings have lesser compared to traditional steel manufacturing. In a given work day, hundreds or thousands of aluminum lighting parts can already be produced because this metalwork technique enables the molten metal to solidify in a shorter period.

Metal is pliant and therefore can be molded in almost any shape or size. Through die casting, even the tiniest details are coded in the finished product so accuracy is always guaranteed. Each piece manufactured contains the external attributes of the original one and assures durability. Furthermore, it can protect itself from easy rusting and getting damaged by harmful elements such as moisture, weather, dust, etc. And with polishing, aluminum die cast parts production may also be made to look like it’s powder-coated.

Plastic is another material also used in making lighting fixture parts. But compared to aluminum, plastic fares worse when it comes to heat resistance and electrical conductivity. Unlike plastic, aluminum absorbs heat well and does not “burn” even with repeated or extended use. With this thermal properties, lighting sources are able to give off more heat and light.

Fixture applications of aluminum parts die casting . Aluminum lighting fixtures are used in many settings. For instance, hanging lighting parts found in hospitals and other medical establishments are made of aluminum. They are also used in making end caps on light fixtures in housing, most particularly in garages. On the street, you will find that aluminum lighting parts are used to propel or support street traffic lights, high temperature lights, and walk lights. Other applications include decorative lighting, bullet light fixtures, outdoor coach lights, and wall sconce fixtures.

Cast-Parts Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

Follow on Twitter
Follow Us On Twitter

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

Powered by WordPress