Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

January 25, 2014

Military Parts Die Casting Others Included Maintains Industry Through 2011

Filed under: Cast Parts — Tags: , — admin @ 1:53 am

Despite the economic difficulties in 2011 that slowed down the country’s production sector, the diecasting industry remained afloat. The orders for diecasting products were sustained albeit at a lower than normal levels throughout the recession in the previous year. Those die casting companies, however, that were not able to stay above water during the wave of recession were forced out of business. This slashed the number of die cutting companies in the country by half. A more optimistic light is seen in the coming years with increased growth estimated to come from automotive and aerospace die cast needs.

Automotive die cast parts processes normally make use of aluminum and zinc – the economic forecasts for both are forecasted to be at gains of up to 10% in 2011. Both of these raw materials are preferred in diecasting methods because of their versatility and strength. The durability of both aluminum and zinc have been tested through the years and were proven to be useful as die casting products for various products covering a broad range of industries including transportation and communications, hardware die casting parts production, and sporting goods production among others. Through modern technological innovations, these metals are manipulated through heat and injected into molds where they are to take shape as specified by the die casting customer. What is notable about these materials is their ability to take on various textures, shapes, and designs as may be required depending on their intended purpose . The surfaces of the products that come out of the die casting production line are also suitable for various finishing methods including polishing, metal plating, and powder coating. Some other procedures, however, might be necessary for those that require heat application in the final use of the metal diecasting part.

Through the use of military die cast methods, businesses would be able to save on costs since metal products need not be ordered piece meal from their original manufacturers. The die casting methods can be used by the transportation and aircraft industries in order to provide both major and minor component items for use in different vehicles and equipment. Die cast parts churned out by today’s automotive and aerospace diecasting businesses are produced with more technologically advanced methods that guarantee greater resistance to both normal wear as well as harsher weather conditions. Aluminum die castings have been found to be both durable and affordable by most transportation and aircraft firms today. The appropriate regulatory bodies have been able to certify these aluminum die cast items as safe for the aerospace environment.

Light fixtures die casting companies have shown that they are stable enough to withstand economic difficulties, and have therefore proven that they are reliable enough to provide the needs of their customers. It would not be difficult to find a die casting firm today that could produce a wide array of die cast products not limited to those of automotive or aerospace applications. A quick search on the internet for www.cast-parts.com would already yield a list of reliable diecasting companies that provide quality and timely products and services.

Cast Parts Company produces cast parts and Aluminum Die Casting Tooling and Zinc Die Casting Tools. Look at this website page for more details: www.cast-parts.com/diecasting_tooling.html

January 18, 2014

Aluminum Die Cast Parts Create Stability

Filed under: Cast Parts,Die Casting Company,Die Casting Tooling,Zinc Cast Parts Alloys — Tags: , — admin @ 1:31 am

Aluminum Die Cast Parts Create Stability. Making products of most equipment, tools, and automotive machines usually involve a method called aluminum die casting. This method is one of the oldest methods used in the metalworking industry. Although some of the technology involved in metal die casting has been updated, the process has in essence retained its basic principles. The method starts with molten metal that is forced into tooling cavities under intense pressure. These tooling cavities serve as molds where the cast parts will be formed as the temperature of the molten alloy falls. Aside from aluminum, other metals like zinc, tin, and magnesium may also be used in the Cast Parts method. The range of products that may be made through the die casting method is diverse – from minute collectibles to larger automotive parts.

Die cast products made from metal are often able to keep intricate details and fine textures. Making the casts themselves is probably the most challenging of the entire method. Working with zinc is most preferred in the metalworking industry because of its economy since it only requires a few key equipment and additional resources as injections and lubricants. Aluminum is also a highly stable material to work with and is able to maintain its strength even at high temperatures. Metal die casting is a good method to produce those materials that require the formation of complex shapes and thin walls. Among the popular parts that can be produced through metal die casting are: car wheel adaptors, automotive carburetor spacers, electronic enclosures, handicapped lift products, and other lighting products.

Many of the positive points of die casting as a production method is that it can be used to efficiently produce the same item in large quantities with the same quality and specifications all the time. Manufacturing lines using die casting as a production process can produce as much as a million parts every year with sizes ranging from less than an inch to about seventeen inches. Any Business in need of parts to complete their final product would find it to its advantage to look for a Cast Parts business to provide the materials that they need, when they need it. Depending on the size of the job at hand, die casting companies can begin production in as little as two weeks to as much as about a month after die cast tooling. A quality guarantee, of course, should come with the timely completion of any production process. Only Cast Parts firms that practice strict quality controls and inspections would be able to extend such guarantee in every delivery that they make whether it be a contract of 100 part pieces or of hundreds of thousands of part pieces.

Companies and retailers who might have the need for zinc die casting parts could find more information about their needs online. Many businesses engaged in Cast Parts can give quotes online as well as estimates about time frame within which the entire production will be done and delivery should be made.

Cast-Parts Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

January 11, 2014

Production Die Cast Parts as well as Die Cast Die Tools Design

Filed under: Die Casting Tooling — Tags: , — admin @ 1:22 am

Production Die Cast Parts as well as Die Cast Die Tools Design. Die casting parts are pretty much used everywhere even though people may not be aware of it or not. A lot of the modern conveniences that everyone enjoys today were brought about by this technology. Some of the things we regularly see such as light fixtures, sinks, faucets, control covers, squeeze handles, garbage disposal housings, mounts for satellite dishes, gas valves, and even golf equipment are fabricated using die casting.

Making Metal Cast Items – Die casting technology has paved the way for other industries to flourish. It’s actually a very versatile methodology used in the metalworking industry. The procedure utilized to fabricate all these component parts is both economical and efficient. These are two very desirable standards in any industry today.

Faster speed production is also one of the benefits of today’s die casting technology. Even though some of the commodities that need to be produced are rather complex, the current methodology allows swift mass fabrication. Thousands of castings are regularly created without much need for machining or any other post process.

Current technology has also made it possible for the output to be created accurately. The component parts that are fabricated are also dimensionally stable. Many products that come out of manufacturing are also heat resistant and have the ability for maintaining close tolerances. Compared to plastic parts, die cast parts are more durable even though they utilize the very same principles in production.

Also noted, a benefit gained from the current methodology is that the parts manufactured are more robust and are obviously stronger. This is due to the fact that the said manufactured parts do not need any joining. Note that the cast parts no longer need any form of fastening or welding. The strength of the product is in the durability of the alloy used to construct it instead of relying on the bonding used in construction.

Metal cast parts can also have an assortment of finishes. Some can be fabricated to have smoothed surfaces. We can create die casting housing parts. On the other hand, the cast parts can also have textured exteriors if the customer needs it. Metal alloy cast parts can also be assembled easily. Holes, studs, bosses, and external threads can also be cast. This makes assembly a lot more simplified by comparison.

Manufacture method of making die casting parts utilizes a variety of methods. However, the main idea of the technology is rather simple. This technology mostly relies on the use of molds. Using the current methodology, molten metal alloys are injected into molds manufactured out of metal, which are called dies.

Machines used in the die casting part manufacture are usually rated according to the amount of pressure they can apply. Thus some machines have 400 ton ratings. This means that such machinery can exert 400 tons of pressure on the die. Some machines used in the die casting process can exert up to 4,000 of pressure.

Other than the amount of pressure that is exerted, machines also differ according to how they inject the molten alloys into the metallic molds. The two common methods utilized today are cold chamber method and the hot chamber method. This efficient technology manufactures thousands of die casting parts that consumers see everyday.

Cast Parts Company produces cast parts using the Aluminum Die Casting Process. Look at this website page for more details: www.cast-parts.com/diecasting.html

January 4, 2014

Paybacks As Well As Advances In Diecasting Proficiency

Filed under: Cast Parts — Tags: , — admin @ 1:10 am

Paybacks As Well As Advances In Diecasting Proficiency. Die cast technology has made a lot of other industries advance further and provide mankind with modern conveniences. This technology is one of the many metal casting processes used in today’s metalworking industry. Die casting has been around for more than about a hundred years tracing its origins from the mid 1800’s.

Process – The main characteristic of this methodology the injecting or forcing of molten alloy using very high pressures into a die casting mold. The mold, which are also known as dies, are also constructed out of steel. The mold is machined into shape and is used in either a cold chamber die casting machine or a hot chamber diecast machine.

Alloys used to create a die cast item is usually made out of a non-ferrous aluminum. The metal alloys used favorably in today’s metalworking industry include pewter, tin, lead, aluminum, magnesium zinc, and copper alloys. The process itself uses four basic steps regardless of variations in methodology. The said steps are preparation, filling, ejection, and trim.

The first step involves getting the dies or molds ready. This is accomplished by lubricating the interior cavity of the die. Lubrication makes it easier to remove the casting later in the process. The lubricant used in this procedure also aids in controlling the temperature of the mold.

The next step is injection, which basically requires the use of machinery that exerts thousands of psi. Machines used by today’s manufacturers can exert pressures ranging from 400 tons to 4,000 tons while other variants exert 1,500 to 25,400 psi. The entire injection procedure can last for less than a second if the component to be made is really small, which may weigh less than an ounce. Larger components will require the entire process to take a couple of minutes or even up to three minutes max.

After filling, the die cast part is cooled and is ejected. The final process is called trim, which basically means that scraps if any are taken away from the die casting part. After all four steps in this procedure are done the components will be subject to inspection or additional tooling if warranted by the client.

Of course, there are other techniques that other manufacturers use but this is the most basic one that is utilized today. The other methods are but variants of this basic procedure. A huge factor in procedural variation is due to working with a variety of metal alloys. Each metal alloy has its unique properties that need to be addressed individually.

For instance, tin and lead alloys characteristically have higher densities. Copper alloys in contrast are known for extra hardness and high corrosion resistance. These alloys provide the highest types of dimensional stability. Copper is also wear resistant that is fairly comparable to steel parts.

Magnesium on the other hand is the most lightweight compared to all the metals used to create die cast parts. Although an aluminum alloy is not as light as magnesium alloys it offers a good amount of corrosion resistance. Finally, zinc alloys can be easily plated and are the easiest metal alloys to cast. www.cast-parts.com will have to deal with the varying properties of each of these alloys when producing different kinds of die casting parts.

Companies and retailers who might have the need for zinc die casting parts could find more information about their needs online. Many businesses engaged in Cast Parts can give quotes online as well as estimates about time frame within which the entire production will be done and delivery should be made.

Cast-Parts Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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