Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

June 7, 2009

Choosing the Best Die Casting Company

Filed under: Die Casting Company — admin @ 1:18 am

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

Choosing the Best Die Casting Company. choosing the best die casting company is not easy. That is because there are lots of die casting companies that will compete for your attention. Choosing the best therefore can be very confusing sometimes. So here are some general tips that can help you are Choosing the Best Die Casting Company.

The first thing you can do is to look for die casting company on the Internet. This does not mean that die casting companies that have websites are the best. Searching online will allow you to find the different product features and manufacturing strengths of different die casting companies.

You may have to choose a die casting company that can answer your specific casting needs. For example, if you require aluminum parts that do not need additional machining, then look for a company with capability to produce refined aluminum parts.

You should also determine if the die casting company can accommodate the customization you require for metal castings. Die casts can be customized according to your needs but you may have to pay for additional charges for complicated shapes. So it is also important to factor the costs of production and compare different manufacturing quotes.

Volume and fast turn around are also important factors you need to consider. Look for a company the can accept small production runs if you only require 100 parts. If you require several thousand parts, you should find out how fast these parts can be made. Normally, a good aluminum die casting company can deliver in less than four weeks.

May 20, 2009

Aluminum Die Casting and other Methods

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — admin @ 1:52 am

Aluminum Die Casting and other Methods. Aluminum die casting process is seemingly the more advantageous method nowadays when it comes to metal casting as compared to others like forging, screw machine production or stamping. This is due to the fact that die casting, particularly aluminum parts die casting, allows for innovative and modern techniques and ways that enable the delivery of all types of shapes, even extremely complex ones. This is very much unlike stamping. Aluminum die cast parts also offers many variation in terms of the measurement of each section’s thickness thereby ensuring the production of die cast parts that are precisely measured. One die cast may replace a number of stamping already, which only means that die casting process allows for a shorter assembly time. This means greater savings for both the manufacturer and the customer.

When compared to forging, aluminum die casting process gives a wider choice of shapes that has thinner walls as well as closer tolerance. The parts from die casting lower costs when it comes to finishing and it accommodates coring holes use. This is not possible with forging.

Lastly, when compared to screw machine production, aluminum die casting process makes possible hard to produce shapes with the use of bar or tubular stock. It is again more cost saving because it manages to observe tolerances without necessitating the use of tooling adjustments that are quite expensive. These facts only mean that die casting process compared to screw machine production does not only save cost but also cuts down waste and demand lesser operation.

Due to the above reasons, aluminum die casting manufacturing is becoming the choice of die casters.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

May 4, 2009

Metal Die Casting is a Part of Life

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , — admin @ 4:26 pm

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

Metal Die Casting is a Part of Life. We may not know it but metal casting has been a part of our lives for a long time, 6000 years as a matter of fact. A 3200 BC copper frog proves it. However, since the processes and terminologies involved are too technical for the laymen, they seemed to have just trusted the experts or the manufacturers when it comes to their metal casting needs. People would rather just have a finished product than learn the ways and means of producing these metal cast products.

Nowadays, aluminum is the metal of choice for many casters. This is due to the fact that aluminum casting process is more advantageous than other processes in terms of costs, operation and product results. Aluminum casting process manages to produce aluminum cast parts that are of many shapes and sizes. Even complex shapes can be achieved with this process. This is due to the fact that aluminum is very lightweight, highly stable, has good mechanical properties, has high conductivity and manages to maintain its strength even at high temperatures.

There are many types of metals casting processes. These metal processes are continuous casting, die casting, green sand casting, dry sand casting, permanent mold casting, plaster casting, investment casting, lost foam process, hot isostatic pressing and squeeze casting. Only very few metals are capable of being used for all processes and aluminum is one of those metals. This makes aluminum an ideal metal for use in casting. No wonder it has become very popular to the metal casters of today.

April 26, 2009

Features of Aluminum Cast Parts

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , — admin @ 4:09 pm

Features of Aluminum Cast Parts. Aluminum casting process has played a vital role in our industry since its beginning during the late 19th century. The first products of the aluminum casting process were decorations, cooking utensils and several other aluminum-based products. These early uses were then developed and applied to different engineering specifications.

The basis for development of new products and innovations was centered on alloy development and the physical and mechanical characteristics of a metal. Cast Parts processes were improved over the years with the intention of extending the capacity of foundries in application. Different processing methods such as molten metal, property development and solidification were being developed to help economy and to become reliable.

Currently, hundreds of aluminum alloy are being produced in compositions by different cast parts processes. Some of these processes include dry sand, plaster mold, permanent mold, die casting, counter gravity, tow-pressure casting, investment casting and other methods. Alloys are usually divided into two kinds, the ones that are good for gravity casting and those that can take the pressure in die casting. Distinctions are made for permanent mold application as well.

Material constraints are a factor in the process. However, advances in technique of foundry have proved to hinder the engineer’s alloy choice once a casting process has been chosen. For instance, alloys that were thought not usable in permanent molds because of their characteristics are in production by the said process.

There are different ways to cast aluminum parts. It can either be in liquid form, where one pours the liquidized aluminum into a cooled caster. There are some that uses belts in bringing the aluminum into its final shaping caster. However it is done, it is still an aluminum casting process. This process has been useful over the years and hopefully it would still continue being a great help to people worldwide.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

April 22, 2009

Aluminum, Ideal for Metal Casting Processes

Filed under: Aluminum Cast Parts Alloys,Cast Parts,Die Casting Company — admin @ 1:02 am

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

Aluminum, Ideal for Metal Casting Processes. Aluminum is an element known for its light weight, ability to be molded into very thin strips, has a dimensional stability to be shaped in complex forms and resistant to corrosive materials. It also has high thermal and very efficient in conductivity. Lastly, aluminum remains strong even in very high temperature. It is not a surprise why aluminum is one of the commonly used metals for casting processes.

Aluminum casting process uses different aluminum casting parts for molding aluminum into desired shapes, either basic shapes or the more complex ones. There are different ways to reshape aluminum into something usable. The most traditional way is by pouring Aluminum liquid into a collar, or more commonly known as a caster. The collar has a specific shape where the liquid aluminum will be cooled and will eventually copy the shape of the caster used. There is also a method of casting which is called “strip casting” of plate. It is sort of similar to the traditional way, where liquidated Aluminum is poured in rollers or belts so that it goes on its destination to its final shape.

These processes are not as easy as they seem. Different precautions must be taken in the process of casting aluminum. Dissolved hydrogen in liquid aluminum is reduced to a low level. You can also add CI2 gas which would then eliminate solutes of alkali metal and some other inclusions. But before the use of these gases, they should be cleaned in a bag house to avoid environment destruction. If commercial aluminum is degassed and cast, there would be impurities and it would lead to stress and cracks.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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