Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

September 9, 2015

What You Need to Know About Aluminum

What You Need to Know About Aluminum. Aluminum is a widely used metal in our modern world. Imagine a world without aluminum. It will also be a world without silver paints, explosives, glass, ceramics, cans, foils, LED lights, frying skillets, automobiles, airplanes, CPU’s, outboard motors, lawnmowers, escalators, conveyor belts, streetlamps, typewriters, and some dental equipment. All these things have a component of aluminum, as aluminum cast parts or in other forms.

First step in the aluminum casting process is the presence of an original object which a mold is patterned after. The mold could be made out of sand, wax, plaster, or another metal. There are variations within these variations. For example, sand could be dry sand cores or green sand molds. Metal molds could be water cooled or not. Lubricant is placed on these molds before anything else. Next step is the melting of the metal. The molten metal is then poured into the mold and allowed to solidify inside. As it cures, it takes the shape of the mold, copying every little detail. The product is then taken out of the mold. For aluminum part castings, the process is repeated on and on for a number of times, in the mass production of 380 aluminum parts. These parts are then used for building machines or casings of equipment, or they become part of the little details of some ordinary things that we take for granted.

The casting process is also used in applications other than industry, for example, in art. Sculptors are familiar with the aluminum casting process. In fact, one famous sculpture that is made of aluminum casting is the statue of Eros in Piccadilly of London, the U.K. which used the lost wax method.

Die Casting Aluminum Part
If you are looking for Die Casting Aluminum Parts, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

September 2, 2015

Factors for Production of Aluminum Cast Parts

Factors for Production of Aluminum Cast Parts. Aluminum cast parts cannot just be produced without careful planning. Companies that use the aluminum casting process generally have to consider several factors before settling on a particular method of production. While the factors are many, the most important ones are only three, namely cost, feasibility, and quality.

First, let’s take a look into cost. Compared to other casting process (such as sand casting, permanent mold casting, gravity-fed casting, continuous casting, investment casting, and many more), the aluminum casting process is relatively cheaper. Production costs in aluminum part castings can be cut down easily because not much after-production activities are required. With cost comes feasibility.

Furthermore, Aluminum cast parts are known to come in different shapes and sizes, which is why the process is also rendered as versatile. However, for a significant number of aluminum die casting process, it is important that the casting method used be determined by the dimensions or design features the client wants. For example, large cast parts are best made using sand casting for aluminum alloys; on the other hand, small to medium cast parts are perfect when made using die casting for the said alloys.

Also, the quality factor takes into consideration the degree of soundness and the levels of mechanical properties. The degree of soundness includes things such as freedom from surface imperfections, cracking, and porosity. On the other hand, the levels of mechanical properties include things such as ductility and, of course, strength. All of these factors are vital to the production, particularly mass production, of aluminum diecasting parts.

die casting auto part
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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 26, 2015

Aluminum’s Journey to the Modern World

Aluminum’s Journey to the Modern World. The history of the world is closely related to man’s use of metal tools. From the Paleolithic Era which is the first recorded use of stone tools, on to the Neolithic or New Stone Age with the improvement of these tools, and the end of this era being a revolution in tool use with metal tools becoming widespread. The next step for the revolution of tool use was the Copper Age, then the Bronze Age, then the Iron Age. These were the first metals.

Aluminum wasn’t widely used by man till the 19th century with scientific breakthroughs facilitating its rise towards being the most widely used metal today. Without aluminum, airplanes and automobiles would be costly and impractical to develop. The aerospace industry wouldn’t have its shuttles. Even such simple things as aluminum foil, aluminum cans, and modern food packaging need the metal.

Aluminum cast parts are in such modern objects as the computer you are using, the mobile phone you bring with you, the kitchen utensil you used for lunch today, and a lot more of our regular daily objects. The aluminum castings process developed by the science of metallurgy involves the heating of the metal and the pouring of the molten material into a pre-designed mold. This is how aluminum part castings are made. The process is repeated a hundredfold to make the parts needed to supply the world with this miracle metal.

Many years ago, aluminum was not that widely used. Extraction of the metal was difficult and costly. It was already regarded as a useful metal, but it was too expensive. Nowadays, thanks to a handful of scientists and engineers and pioneers, aluminum is here to stay.

die casing alloys
If you are looking for information about Die Casting Alloys, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 12, 2015

Aluminum is Everywhere

Aluminum Everywhere. Aluminum cans, foil, silver paint. All these would not exist if aluminum were not present in the earth’s crust. Alternatively, they would be very expensive if Charles Martin Hall and Paul Héroult did not discover electrolysis, which is the method of extracting the metal from its ore nowadays. Fortunately, they did discover it. The Hall-Héroult process for the production of aluminum is the foremost process used in the metalworking industry today.

Also metalworkers use this abundant metal for the aluminum casting process to mass produce aluminum alloys. Die molding, hot isostatic pressing,
sand casting, composite mold casting, continuous mold casting, permanent mold casting, centrifugal casting, investment casting, and plaster casting; this is a list of the many ways of aluminum part castings. These metal parts have a number of uses in the aeronautic, automobile, electronic, and electrical industries. Die Cast Tooling.

Furthermore, due to this silvery lightweight metal’s incredible versatility, aluminum cast parts are also found in such gadgets as transistors, computers, mobile phones, lawnmowers, cars, escalators, aircraft, conveyor belts, streetlamps, and some dental equipment. In addition, aluminum compounds are used in the production of glass, ceramics, antiperspirants, synthetic rubber, paint, paper, cosmetics, varnishes, and leather tanning.

If science and technology did not go forward as it did, aluminum would still be more expensive than gold today. The irony of aluminum is that of all the metals in the world it is the most abundant one, but it could not have been used as it is used today without a cost-efficient method of extracting the metal.

Aluminum Box Die Casting
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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 5, 2015

The Metals to Use for Die Casting

The Metals to Use for Die Casting. The #1 most abundant metal on earth is aluminum. Then there is iron, magnesium, calcium, and the rest. Aluminum is a widely used metal. Ever since the discovery of electrolysis to extract it from ores made it affordable and practical. Before that discovery in the 19th century, this metal was more expensive than gold and silver. The reason for this unusual phenomenon was that aluminum, though abundant, was hard to produce and therefore expensive to produce. Nowadays, it is a lot cheaper and used in a lot of different applications. Aside from such diverse functions as high-voltage electric lines, food containers, and mirror coatings, this silver grey metal zinc alloy is also in airplanes and automobiles, marine outboard motors, escalators, guitar amplifiers, light fixtures, and typewriters as aluminum cast parts.

The Casting methods for aluminum can be chosen depending on what they are to be used for. The metal is so adaptable that it can be shaped or cast using all the processes known to metal. The aluminum casting process is as diverse as the metal’s many applications. Although in pure form it is soft, its alloy is quite hard. The metals suitable to make aluminum alloys are zinc alloy, copper, manganese, and magnesium.

Also, Aluminum part castings use a number of metallurgical casting methods. The molten aluminum is poured into a mold. The mold could be made of sand, plaster, wax, or a stronger metal. These molds are pre-shaped into the desired product. They are strong enough to withstand multiple castings. The different processes of casting are called die casting, sand casting, investment casting or the lost wax process, and continuous casting.

die casing alloys
If you are looking for a Die Casting Company, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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