Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

July 29, 2015

Aluminum Casting Processes

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , , — admin @ 10:59 am

Aluminum Casting Processes. Some machines, equipment, and modern electronic gadgets are manufactured for worldwide distribution. The manufacturing process requires speed and efficiency at no sacrifice to quality and cost. For products that are composed of aluminum parts, casting is the answer.

The process of aluminum casting provides dimensional accuracy, high strength, a light weight, and a good surface finish. Other benefits of aluminum cast parts are its resistance to corrosion and its thermal and electrical conductivity. Aluminum Casting requires the metal to be molten when it is poured into molds. As the aluminum sets or hardens, it then takes the shape and details of its mold. The properties of this metal that make it ideal for all the ways of metal casting are its high melting point, its malleability, and its ductility.

Aluminum part castings are:

  • diecasting, used for small detailed parts with the same thickness all throughout
  • investment casting, for thin walled intricate precision small parts
  • permanent mold casting, for high-volume larger than die casting pieces
  • sandcasting, for larger pieces with complex shapes and varying wall thickness
  • shell mold casting, like sandcasting but with better surface finish, more dimensional accuracy, and higher cooling rates
  • EPC or evaporative pattern casting, for intricate patterns
  • plaster casting, for fine details as well as close tolerances
  • continuous casting, for non-porous casting of round, square, hexagonal rods and other long shaped aluminum products

    • Other metals that are used for similar processes are the low heat metals that include zinc, tin, lead and the high heat metals such as copper, silver, and copper alloys brass and bronze.

    die casting tooling and die casting molds
    If you are looking for information about Die Casting Tooling and Molds, look at this website. Die Casting Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

    Cast Parts Company Die Casting Company
    6918 Beck Avenue
    North Hollywood, CA. 91605
    818-982-9386 Phone
    Sales@Cast-Parts.com.

July 22, 2015

Aluminum Designed Cast Parts

Filed under: Cast Parts,Die Casting Company — Tags: , — admin @ 10:50 am

Aluminum Designed Cast Parts. Aluminum is a metal found naturally in the earth’s crust. It is silvery grey. It is light in weight. It is not a magnetic metal. It does not sparkle but it was once considered more precious than gold. It is abundant but reactive and has to be extracted from ore.

Therefore, once extracted, this metal is useful in a wide range of industrial applications. Aluminum cast parts are found in an unbelievable number of our day-to-day appliances and equipment. It is used in car pistons, aircraft components, marine hardware, machine tool parts, lawnmower gear and housings, streetlamp housings, lighting fixtures, typewriter frames, dental equipment, frying skillets, golfing products, guitar amps, and hardware brackets. This metal has certain properties that make it ideal for use in all kinds of metal casting processes. The aluminum casting process include die casting, sand casting, permanent mold casting, composite mold casting, continuous mold casting, investment casting, centrifugal casting, plaster casting, and hot isostatic pressing.

Furthermore, casting is a way of manufacturing that enables mass production in an easy, affordable manner. It involves the use of a mold, a pattern, release agents, sealers, and die casting alloy material. Viscous substances that can be poured into a mold are perfect for this. When the material sets or cures it takes the shape of the mold. This is how aluminum part castings are processed. Other metals that can be shaped in this way are tin, lead, zinc, copper, and silver. Non-metals used as material are concrete, plastic resins, plaster of paris, and wax.

Die Casting Aluminum Part
If you are looking for Die Casting Aluminum Parts, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

July 15, 2015

Beautiful Cast Parts

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , — admin @ 10:46 am

Beautiful Cast Parts. From forcing molten metal under high pressure into tooling cavities, products from and for cast parts are formed. Cast parts, as we know it, is one fine way to produce small to medium sized parts that has good and intricate details, delicately formed surfaces, and that has consistency in dimensions making it as a very welcomed addition in the part production industry.

Some of you may wonder what materials are used in this very clever process. With cast parts, raw materials and elements (or non-ferrous metals as they are properly called) like zinc die casting, copper, aluminum casting, magnesium, lead, and tin based alloys are used. These non-ferrous metals, as their collective name suggests, contains no trace of iron. And although these are the materials that are commonly used, ferrous materials (or materials that has traces of iron) can also be used in this process.

A cast part begins with closing the mold after being sprayed with a lubricant. By spraying lubricant on the mold, the temperature of the die can easily be controlled and the removing the cast later on will be much easier. After this first step, molten metal that is under high pressure of around 10—175 MPa (1,500—25,000 psi) is shot into the die. This amount of pressure is kept once the die is filled and until it is totally solidified. Filling the die by using a high-pressure injection is done so that the whole cavity would be filled before parts of the entire casting hardens. Moreover, using a high-pressure injection helps makers avoid irregularities in form even if there are parts of the cast that are not easy to fill due to its irregular shape.

Therefore, with a process as long as this one, one can be sure that the results will be beautiful die casting parts.

die casting auto part
If you are looking for information about Die Casting Automobile Parts, look at this website. Die Casting Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

July 6, 2015

Cast Aluminum Part Advantages

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , , — admin @ 11:42 am

Cast Aluminum Part Advantages. The Cast Aluminum process is used for producing engineered metal parts through employing force unto molten metal put under high pressure in order to make reusable steel dies and molds. These molds are what the metalworking industry generally refers to as dies, and they are designed in different shapes, sizes, and thicknesses in order to meet the specifications of the user.

First of all, the demand for die casting aluminum parts has risen significantly as opposed to the consumer reception it obtained when it was first introduced in the middle of the 1800s. There are many reasons for this apparent change in choice in both the sides of the manufacturers and the consumers. The process of casting die is rich in history and over time, the use of die cast parts has become more advantageous compared to the other processes used in the metalworking industry.

Secondly, Die Casting Aluminum is very versatile. Die cast parts carry amazing dimensional precision and creativity in terms of measurement, mold fit, and net-shape casting. There are a number of choices available as far as the physical appearance of die cast parts is concerned. As mentioned earlier, molds can come out in a variety of shapes, sizes, and thickness. They can be made to complement the visual output of their surrounding parts. Cast aluminum is also a very economical process, primarily because production (pre and post) costs can be cut down effectively owing to the fact that assistance from machines and tools are seldom required in making die cast parts.

die casing alloys
If you are looking for information about Die Casting Alloys, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

June 29, 2015

Aluminum Cast Parts Info

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , — admin @ 11:38 am

Aluminum Cast Parts Info. Because the increased use of aluminum cast parts has reached new heights in recent years, some users believe making them is just easy. They couldn’t be more wrong.

Aluminum cast parts are made using a process that is strict, accuracy-conscious, and perfection-oriented. This process is no less than aluminum casting, one of the most preferred methods in casting these days because of the vast number of advantages they offer to both consumers and manufacturers. Around for over a 100 years, aluminum casting is an old process that involves the injection of molten aluminum into reusable molds, also known as dies, with the use of high pressure.

Furthermore, there are different kinds of metals that can be used in the process; they may be ferrous or non-ferrous. Held under high pressure, the chosen material remains in the chamber until it solidifies or hardens into a net-shaped part and becomes what becomes known as a aluminum cast part. Precision is the key in making aluminum cast parts that are shaped and measured to fit perfection. The aluminum casting process is regarded in the metalworking industry as the most versatile one. No other metal casting process existing today allows for a wide array of options in sizes, shapes, design intricacy, measurement preciseness, and dimensional tolerance.

Also, there are so many things that can be done using the casting process in order to satisfy consumer uses for both commercial and industrial purposes. Homes and offices, as well as private and public entities, can benefit greatly from the choices available. The process of making aluminum cast parts is indeed a valuable one

die casting parts
If you are looking for Die Casting Parts, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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