Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

February 10, 2016

Cast Aluminum Parts for Music vs. Plastic

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , — admin @ 10:26 am

Cast Aluminum Parts for Music over Plastic. For serious musicians and the musical professionals in the music industry, having instruments that last longer, that sound extraordinarily good, and that are strong and sturdy is very important. Guitar amplifiers, for example, should be able to produce sound as clearly and stable as they can, which is why many manufacturers of amplifiers are now going for aluminum casting for parts. Aluminum castings are normally sturdier and are able to produce sound better than plastic, plus it is easier to shape and quick to produce in numbers. Though plastic is cheaper when it comes to production costs, aluminum casting parts for music last longer, can be shaped into all kinds of complex shapes to make it fit and function better, and it isn’t expensive as well.

Since sound and how guitar amplifiers produce the kind of music certain musicians are after are some of the top priorities when choosing guitar amps, there is still the want for vacuum tube amps despite their heavy weight and constant tuning and annual maintenance. Guitarists for genres such as the blues and rock prefer the sound produced by these vacuum tube guitar amps, but thanks to the advancements in technology even today’s guitar amplifiers can emulate sound that of classic guitars almost perfectly.

The Advantages of Cast Aluminum Parts for Music over Plastic. For serious musicians and the musical professionals in the music industry, having instruments that last longer, that sound extraordinarily good, and that are strong and sturdy is very important. Guitar amplifiers, for example, should be able to produce sound as clearly and stable as they can, which is why many manufacturers of amplifiers are now going for aluminum casting for parts made from die cast molds. Aluminum castings are normally sturdier and are able to produce sound better than plastic, plus it is easier to shape and quick to produce in numbers. Though plastic is cheaper when it comes to production costs, aluminum casting parts for music last longer, can be shaped into all kinds of complex shapes to make it fit and function better, and it isn’t expensive as well.

But because sound and how guitar amplifiers produce the kind of music certain musicians are after are some of the top priorities when choosing guitar amps, there is still the want for vacuum tube amps despite their heavy weight and constant tuning and annual maintenance. Guitarists for genres such as the blues and rock prefer the sound produced by these vacuum tube guitar amps, but thanks to the advancements in technology even today’s guitar amplifiers can emulate sound that of classic guitars almost perfectly.

die casting tooling and die casting molds
If you are looking for information about Die Casting Tooling and Molds, look at this website. Die Casting Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

December 2, 2015

Pressure Die Casting Aluminum Lighting vs. Sand Casting

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , , — admin @ 10:56 am

Pressure Die Casting Aluminum Lighting vs Sand Casting. Aluminum sand cast tooling roughly costs from $500 – $7,500, depending on the size and complexity. Pressure die cast tooling on the other hand costs from $5,000 – $75,000, again depending on the size and complexity of the die cast parts. However, tooling can create from 100,000 parts to as much as 1,000,000 pressure die casting parts.

When using sand casting, the molds or patterns are used to make sand molds. The preparation and bonding process of sand molds is the most critical step in the process. This technique is usually used for high volume production.

When using die casting, the mold is usually made of metal like cast iron or steel. They are generally not destroyed but are made permanent. There are several types of die casting, the most widely used being high pressure die casting. 50% of light alloy casting production are made from high pressure die casting.

Furthermore, sand casting and pressure die casting processes vary from some hundred to some thousand parts. The cost of tooling and machinery is required for aluminum sand casting that is not normally required in the die casting process due to its tighter tolerance of the pressure die cast process in making the aluminum parts.

die casing alloys
If you are looking for information about Die Casting Alloys, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

November 8, 2014

Production Die Cast Parts as well as Die Cast Die Tools Construction

Filed under: Cast Parts,Die Casting Company,Die Casting Tooling — Tags: , , , — admin @ 1:09 am

Production Die Cast Parts as well as Die Cast Die Tools Construction. Die cast items are pretty much used everywhere even though people may not be aware of it or not. A lot of the modern conveniences that everyone enjoys today were brought about by this technology. Some of the things we regularly see such as heatsink die cast parts, sinks, faucets, control covers, squeeze handles, garbage disposal housings, mounts for satellite dishes, gas valves, and even golf equipment are produced using die casting.

Manufacturing Metal Cast Items – Die casting technology has paved the way for other industries to flourish. It’s actually a very versatile methodology utilized in the metalworking industry. The procedure used to create all these component parts is both economical and efficient. These are two very desirable standards in any industry today.

High speed production is also one of the advantages of today’s die casting technology. Even though some of the commodities that need to be produced are rather complex, the current methodology allows speedy mass production. Thousands of castings are regularly fabricated without much need for machining or any other post process.

Today’s technology has also made it possible for the output to be fabricated accurately. The component parts that are fabricated are also dimensionally stable. Many products that come out of manufacturing are also heat resistant and have the ability for maintaining close tolerances. Compared to plastic parts, die cast parts are more durable even though they utilize the very same principles in production.

Also noted, a benefit gained from the current methodology is that the parts produced are more robust and are obviously stronger. This is due to the fact that the said produced parts do not need any joining. Take note that the cast parts no longer need any form of fastening or welding. The strength of the product is in the durability of the alloy used to construct it instead of relying on the bonding utilized in construction.

Die casting parts can also have an assortment of finishes. Some can be fabricated to have smoothed surfaces. On the other hand, the cast parts can also have textured exteriors if the customer requires it. Metal alloy cast parts can also be assembled easily. Holes, studs, bosses, and external threads can also be cast. This makes assembly a lot more simplified by comparison.

Manufacture process of making die casting parts utilizes a variety of methods. However, the main idea of the technology is rather simple. This technology mostly relies on the use of molds. Using the current methodology, molten metal alloys are injected into molds produced out of metal, which are called dies. www.cast-parts.com uses machines in their production since it is impractical to do all of this manually.

Machines utilized in the die casting part creation are usually graded according to the amount of pressure they can apply. Thus some machines have 400 ton ratings. This means that such machinery can exert 400 tons of pressure on the die. Some machines utilized in the die casting process can exert up to 4,000 of pressure.

Otherwise the amount of pressure that is exerted, machines also differ according to how they inject the molten alloys into the metallic molds. The two common methods utilized today are cold chamber method and the hot chamber method. This efficient technology fabricates thousands of die casting parts that consumers see every day.

Cast Parts Company produces cast parts and Die Casting Parts. Look at this website page for more details: www.cast-parts.com/diecasting_parts.html

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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Cast Parts Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

October 11, 2014

Paybacks As Well As Advances Throughout Die Casting Capability

Filed under: Cast Parts — Tags: , , , — admin @ 1:59 am

Paybacks As Well As Advances Throughout Die Casting Capability. Diecasting capability has made a lot of other industries advance further and provide mankind with modern conveniences. This technology is one of the many alloy casting methods used in today’s metalworking industry. Die casting parts has been around for more than about ten decades tracing its beginnings from the mid 1800’s.

Practice – The main characteristic of this methodology the injecting or forcing of molten alloy using very high pressures into a mold. The die casting mold, which are also known as dies, are also constructed out of steel. The mold is machined into shape and is used in either a cold chamber die casting machine or a hot chamber diecast machine.

Metals used to create a diecast part is usually made out of a non-ferrous alloy. The metal alloys used favorably in today’s metalworking industry include pewter, tin, lead, 413 aluminum, magnesium zinc, and copper alloys. The process itself uses four basic steps regardless of variations in methodology. The said steps are preparation, filling, ejection, and trim.

The first step involves getting the dies or molds ready. This is accomplished by lubricating the interior cavity of the die. Lubrication makes it easier to remove the casting later in the process. The lubricant used in this procedure also aids in controlling the temperature of the mold.

The next step is injection, which simply requires the use of machinery that exerts thousands of psi. Machines used by today’s manufacturers can exert pressures ranging from 400 tons to 4,000 tons while other variants exert 1,500 to 25,400 psi. The entire injection procedure can last for less than a second if the component to be made is really small, which may weigh less than an ounce. Larger components will require the entire process to take a couple of minutes or even up to three minutes max.

After filling, the diecast item is cooled and is ejected. The final process is called trim, which basically means that scraps if any are taken away from the die cast component. After all four steps in this procedure are done the components will be subject to inspection or additional tooling if warranted by the client.

Clearly, there are other methodologies that other manufacturers implement but this is the most basic one that is utilized today. The other processes are but variants of this basic procedure. A huge factor in procedural variation is due to working with a variety of metal alloys. Each metal alloy has its unique properties that need to be addressed individually.

Examples are, tin and lead alloys characteristically have higher densities. Copper alloys on the other hand are known for extra hardness and high corrosion resistance. These alloys provide the highest types of dimensional stability. Copper is also wear resistant that is fairly comparable to steel items.

Magnesium on the other hand is the most lightweight compared to all the metals used to create diecast items. Although an aluminum alloy is not as light as magnesium alloys it offers a good amount of corrosion resistance. Lastly, zinc alloys can be easily plated and are the easiest metal alloys to cast.

Cast-Parts Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Parts look at this website.

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Cast Parts Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

September 13, 2014

Military Products Diecasting Others Included Sustains Commerce Throughout 2011

Filed under: Cast Parts — Tags: , , , — admin @ 1:44 am

Military Products Diecasting Others Included Sustains Commerce Throughout 2011. Despite the economic difficulties in 2011 that caused a drag in the country’s fabrication sector, the die cast industry remained afloat. The orders for die cast products were sustained albeit at a lower than normal levels throughout the recession in the previous year. Those die cast companies, however, that were not able to stay above water during the wave of recession were forced out of business. This slashed the number of die cutting firms in the country by half. A more optimistic light is seen in the coming years with increased growth estimated to come from automotive and aerospace die cast needs.

Automotive diecasting parts methods normally make use of aluminum and zinc – the economic forecasts for both are forecasted to be at gains of up to 10% in 2011. Both of these raw materials are preferred in diecasting processes because of their versatility and strength. The durability of both aluminum and zinc have been tested through the years and were proven to be useful as die cast items for various products spanning a broad range of industries including transportation and communications, hardware production, and sporting goods fabrication among others. Through modern technological innovations, these metals are manipulated through heat and injected into molds where they are to take shape as specified by the diecasting customer. What is notable about these materials is their ability to take on various textures, shapes, and designs as may be required depending on their intended purpose . The surfaces of the products that come out of the die cast production line are also suitable for various finishing processes including polishing, metal plating, and powder coating. Some other processes, however, might be necessary for those that require heat application in the final use of the metal die cast part.

Through the use of automotive die casting procedures, businesses would be able to save on costs since metal parts need not be ordered piece meal from their original manufacturers. The die cast methods can be used by the transportation and aircraft industries in order to provide both major and minor component parts for use in different vehicles and equipment. Die casting products such as hardware die cast parts churned out by today’s automotive and aerospace die casting firms are produced with more technologically advanced methods that guarantee greater resistance to both normal wear as well as harsher weather conditions. Aluminum die castings process have been found to be both durable and affordable by most transportation and aircraft firms today. The appropriate regulatory bodies have been able to certify these aluminum diecasting items as safe for the aerospace environment.

Aerospace die casting firms have shown that they are stable enough to withstand economic difficulties, and have therefore proven that they are reliable enough to provide the needs of their customers. It would not be difficult to find a die casting business today that could produce a wide array of die cast products not limited to those of automotive or aerospace applications. A quick search on the internet for www.cast-parts.com would already yield a list of reliable die cast firms that provide quality and timely products and services.

Cast Parts Company produces cast parts using the Aluminum Die Casting Process. Look at this website page for more details: www.cast-parts.com/diecasting.html

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