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March 5, 2009

Different Types of Cast Parts

Filed under: Zinc Casting Parts — Tags: , , — admin @ 1:47 am

Different Types of Cast Parts – The aluminum casting process is one that has become extremely popular over the last decade, although it has been around for many years now. The reason for this is simple: the aluminum casting process offers a number of benefits. Moreover, the process can produce different types of aluminum cast parts, and just what these are we will be discussing in this article.

Basically, there are three casting methods, and they are zinc die casting, sand casting, and gravity-fed casting. Die casting is probably the most popular and the oldest of all three methods. It is also the method that produces aluminum cast parts that have the highest tolerance and the most incredible, fine finish. The process mainly places pressure on the liquid aluminum so that the die cast parts end up more detailed than other cast parts. Die casting is recommended for the production of small to medium aluminum cast parts. Sand casting, on the other hand, is recommended for the production of large aluminum cast parts that require coarser surfaces.

Compared with die casting zinc, the production costs (both pre and post) of sand casting are higher, but the die cast tooling costs are lower. Finally, gravity-fed casting is considered as an intermediate option. Thus, it is recommended for the production of aluminum cast parts in all sizes. The polish or finish of aluminum part castings is as fine as that of the die casting process; the production costs are lower than those of the sand casting process; and the tooling costs are relatively affordable or reasonable.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

February 21, 2009

The secret of the most useful metal in the world

The secret of the most useful metal in the world. It is the 1st metal in terms of abundance, making up about 7-8% of the earth’s crust. Ironically, it has been hard to mine and use this metal for industrial and commercial purposes until the 1880’s and the discovery of cost efficient methods. The Romans and Greeks used it in salt form for medicinal purposes. Bars or ingots of the metal were kept alongside silver and gold and other jewels.

Nowadays, not a gadget, an engine, or an equipment is produced without the help of this metal. Its commercial manufacture is second only to iron. I am talking about the versatile aluminum. Lightweight, malleable and ductile, with high strength, and non corrosive properties; this metal is the darling of the industrial world. Aluminum cast parts are used in automobiles, marine engines, bikes, construction equipment, and kitchen utensils. It is also found in electrical high wires, heat coils, and watches.

The process of aluminum part castings is also the process of other kinds of metal alloys such as zinc, magnesium, and iron. They are sand and die casting, permanent mold and evaporation pattern casting, composite mold and hybrid permanent mold casting, investment and plaster casting. All these methods in the aluminum casting process make this metal available and useful to all.

No matter what kind it is and what it is called, there is a basic process in metal casting. It involves molten aluminum metal which is poured into a mold and left for a while to solidify. The difference lies in the kind of mold used. Die Casting Tooling.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

February 13, 2009

The irony of aluminum

The irony of aluminum

Aluminum cans, foil, silver paint. All these would not exist if aluminum were not present in the earth’s crust. Alternatively, they would be very expensive if Charles Martin Hall and Paul Héroult did not discover electrolysis, which is the method of extracting the metal from its ore nowadays. Fortunately, they did discover it. The Hall-Héroult process for the production of aluminum is the foremost process used in the metalworking industry today.

For the further commercial use of this abundant metal, metalworkers use the aluminum casting process to mass produce aluminum alloys. Die molding, hot isostatic pressing,
sand casting, composite mold casting, continuous mold casting, permanent mold casting, centrifugal casting, investment casting, and plaster casting; this is a list of the many ways of aluminum part castings. These metal parts have a number of uses in the aeronautic, automobile, electronic, and electrical industries. Die Cast Tooling.

Due to this silvery lightweight metal’s incredible versatility, aluminum cast parts are also found in such gadgets as transistors, computers, mobile phones, lawnmowers, cars, escalators, aircraft, conveyor belts, streetlamps, and some dental equipment. In addition, aluminum compounds are used in the production of glass, ceramics, antiperspirants, synthetic rubber, paint, paper, cosmetics, varnishes, and leather tanning.

If science and technology did not go forward as it did, aluminum would still be more expensive than gold today. The irony of aluminum is that of all the metals in the world it is the most abundant one, but it could not have been used as it is used today without a cost-efficient method of extracting the metal.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

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