Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

September 10, 2010

Pressure Die Casting Aluminum Military Parts vs Extrusions

Pressure Die Casting Aluminum Military Parts vs Extrusions. Die casting is a process wherein molten aluminum is injected into a mold with great pressure. Afterwards, they are then set to water cool. When they are opened, they are then ejected. Aluminum military parts are created through this simple and inexpensive manufacturing process. As compared to other processes like sand casting, gravity casting, forging, extrusion, plastic injection moldings and stamping, die casting is inarguably the most efficient process for molding aluminum military parts.

Pressure die casting parts are more recyclable as opposed to forgings and extrusions. Aluminum die casting is efficient and economical when it comes to maintenance, refurbishing, remanufacturing, and repair for extending its life. It is non toxic and practical, and can readily be used again and again.

Pressure die casting is produced faster compared to extrusions. It has more net shape, which means that more features, depressions and angles can be placed in one operation. You can create more complex shapes, have thinner sheets, and more accurate dimensions with high pressure die casting for aluminum military parts. Holes can be cast in place rather than machining them later, adding to a higher production cost. There will be fewer waste products in pressure die casting aluminum military parts as opposed to extrusions.

If you are looking for Die Casting Parts look at this website.

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Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

September 3, 2010

Pressure Die Casting Aluminum Lighting Parts vs Sand Casting

Pressure Die Casting Aluminum Lighting Parts vs Sand Casting. Aluminum sand cast tooling roughly costs from $500 – $7,500, depending on the size and complexity. Pressure die cast tooling on the other hand costs from $5,000 – $75,000, again depending on the size and complexity of the die cast parts. However, tooling can create from 100,000 parts to as much as 1,000,000 pressure die casting parts.

In sand casting, the moulds or patterns are used to make sand moulds. The preparation and bonding process of sand moulds is the most critical step in the process. This technique is usually used for high volume production.

With die casting, the mould is usually made of metal like cast iron or steel. They are generally not destroyed but are made permanent. There are several types of die casting, the most widely used being high pressure die casting. 50% of light alloy casting production are made from high pressure die casting.

Sand casting and pressure die casting processes vary from some hundred to some thousand parts. The cost of tooling and machinery is required for aluminum sand casting that is not normally required in the die casting process due to its tighter tolerance of the pressure die cast process in making the aluminum parts.

If you are looking for Die Casting Parts look at this website.

Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 28, 2010

The Advantages of Aluminum Hardware Brackets over Plastic

The Advantages of Aluminum Hardware Brackets over Plastic. Advantages of Aluminum Hardware Brackets over Plastic:

  • Plastic is an insulator, while aluminum is electrically conductive. Plastic will need a special coating to achieve a similar result with aluminum (albeit inferior).
  • Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
  • Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
  • Aluminum hardware brackets are much stronger than plastic injection moldings.
  • Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
  • Plastic molded parts do not do well for chrome plating.
  • Plastic can not obstruct electromagnetic emissions.
  • Plastic does not do well with many coatings, while aluminum brackets do better on the department.
  • Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
  • Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
  • One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
  • Aluminum die castings are non-hazardous and pose no problems to the government.

If you are looking for Die Casting Parts look at this website.

Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 20, 2010

Die Casting makes Cast Aluminum Parts for Music

Die Casting makes Cast Aluminum Parts for Music. Amplifiers were first used for electronic keyboards and bass guitars, but have since then expanded to other instruments for a full range speaker system and power level. Amplifier is required to reproduce the low frequency pitches produced by electronic keyboards and bass guitars especially at higher volumes.

The guitar amplifier chassis is produced in aluminum through die casting. Aluminum is often used are in solid states, because they are lightweight, easy to repair and less expensive. However, some guitarists prefer vacuum tube amps despite it being heavy weight and expensive. Many of them prefer vacuum tube guitar amplifiers because of the sound it makes, particularly in blues and rock music genres. Modern tube amplifiers are designed to no longer require tube biasing making it simpler for its users.

Here are some features of Guitar Amplifiers made from cast aluminum parts:

  • Dual 12AX7 tubes biased at 250 V
  • Aluminum die cast amplifier chassis through Die Casting
  • Comprehensive guitar LED indicator
  • Remote control switching
  • Unique Bass control adjusts the guitar resonant speaker response
  • Scoop control for massive tone shaping
  • Advanced Treble control for detailed guitar
  • Switcheable 20 DB nuclear gain boost response

    If you are looking for Die Casting Parts look at this website.

    Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

    Cast Parts Die Casting Company
    6918 Beck Avenue
    North Hollywood, CA. 91605
    818-982-9386 Phone
    Sales@Cast-Parts.com.

August 6, 2010

The Advantages of Aluminum Chassis Castings Over Steel

The Advantages of Aluminum Chassis Castings Over Steel

High pressure die casting is the process used to make aluminum die cast parts and chassis castings. This process is now becoming more and more popular in several major manufacturing industries because of its many advantages.

Aluminum is a great metal to work with. Unlike other metals, it has plenty of strengths. The metal can be found almost everywhere in the planet. Supply will not run out, so it is easy to acquire and not heavy on your pockets.

Advantages of aluminum chassis castings over steel include:

  • three times greater axial load strength
  • Faster production rate. In fact, production quantities can be done within a few days instead of several weeks!
  • Fewer failures and returns to the OEM
  • Weight is lighter by two and a half times for lesser shipping costs
  • Less finishing costs
  • Raw parts manufacturing costs are much less
  • Better looking parts

You can produce aluminum die casts according to your preference and specifications, such as the trim, clean, machine, inspect, powder coat and the package of your aluminum cast parts.

All in all, the use of aluminum castings over still helps you reduce weight, boost strength, and save you more money.

If you are looking for Die Casting Parts look at this website.

Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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