Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

February 25, 2010

Die Casting Tooling: The Basics

Die Casting Tooling: The Basics – For starters, die casting tooling is a general term that may also be known as die casting tooling, die casting dies, insert dies, die casting molds or simply dies. The main function of die casting tooling is to serve as the holding chamber where the molten material is poured through. This ensures that the molten material actually takes the shape of its holding chamber, no matter how intricate or simple the design(s) may be. However, a good die should also afford the easiest means to actually cool down the molten material quickly and to finally remove the pieces from the holding chamber without much effort. Usually, the pieces that come from the die would need to be “trimmed” to rid of excess materials.

Although the tools behind the creation of dies from molten material have been improved dramatically by time and technology, the principles from the 1830 Elisha Root machines (the very first ones) still applies. Usually, there are two sides of die casting molds, with one part remaining stable, and the other one easily detachable so that the hardened material within can easily be popped out. These are held together while molten material is poured through an opening on one side of the die. This process can be repeated several times as long as the die remains intact or until the design of the die is still needed.

These days, the process of melting the needed alloys have become easier and faster. It is also now more economical to process larger volumes of materials that ever before. This is mainly due to the fact that machines are doing most of the “heavy lifting” – from melting ores, combining alloys, to pouring the molten material to the die, etc.

Cast Parts Company produces cast parts and Die Casting Parts. Look at this website page for more details: www.cast-parts.com/diecasting_parts.html

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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January 30, 2010

101 Die Casting Tooling

Die Casting Tooling 101: Cavities, Mold Halves And Clamping Pressure. Die casting tooling may seem innocuous, but this is an integral part of any die casting production. Die casting tooling may also be referred to as die casting molds or die casting dies. In many instances, these are referred to simply as dies or molds. As such, there are 4 types of cavities, depending upon the pieces that are to be made and the sophistication of the machines carrying out the production. These cavities range from the singe cavity die (single, solid component); the multiple cavity die (several similar pieces can be made at the same time using on die); unit dies (dissimilar pieces are processed that usually fit into one workable component); and the combination die or combo die (where the die works with most or all of the other aforementioned functions.) Most assembly line production these days utilizes combo dies.

Die Cast Tooling Dies have two halves: the cover half which remains constant all throughout the processing stage; and the ejector half. The ejector half is not only detachable, but this also contains the spruce holes, the inlets and the runners that are necessary in the construction of very sophisticated pieces.

During processing, the machine usually locks the dies by automatic hydraulic pressure. This clamping pressure is governed by two factors namely: the pressure required for the machine to “force” the molten material within the die cavity and the total projected surface area of the pieces that are supposed to be cast. The former depends on the actual machine being used in the production (hot chamber or cold chamber). The latter depends on the measurement of the die parting line or the part where the two halves of the die actually meets.

Cast Parts Company produces cast parts and Die Casting Parts. Look at this website page for more details: www.cast-parts.com/diecasting_parts.html

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
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January 25, 2010

Zinc die casting tools industry

Zinc die casting tools industry to create a large number of small to medium sized parts from metal, the best process a manufacturer can use is known as die casting. This process starts with melting the metal to be used; then the molten metal is transferred into Zinc die casting tools under high pressure to fill in every cavity of the tool. After this, the metal is then machined into dies which ultimately results in a high quality, smooth finish with good detail. And the best part is that each part is identical up to 0.2% which means that the manufacturer can opt to eliminate the need for post production machining.

Although ferrous metals can be use, the commonly used metals for die casting are non ferrous materials like zinc, aluminum, copper and tin. They are die casting using one of either two machines; the cold chambered die cast machine and the hot chambered die cast machine which is also known as the gooseneck machine. Each machine has its own distinct advantages over the other one and to determine the best one to use would depend on what metal is going to be die casting. But before they are to be died by these machines, they first need to fit into the tools.

Zinc die casting tools are made of hardened steel and they can come in single cavity tools or multiple cavity tools. They also vary in size, shape and design. Depending on the need of the manufacturer, Zinc die casting tooling can cost from several hundred dollars to several thousand dollars each.

Cast Parts Company produces cast parts and Die Casting Parts. Look at this website page for more details: www.cast-parts.com/diecasting_parts.html

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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Cast Parts Company Die Casting Company
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818-982-9386 Phone
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January 8, 2010

CastParts Aluminum Parts

Because the increased use of aluminum cast parts has reached new heights in recent years, some users believe making them is just easy. They couldn’t be more wrong.

Aluminum cast parts are made using a process that is strict, accuracy-conscious, and perfection-oriented. This process is no less than aluminum casting, one of the most preferred methods in casting these days because of the vast number of advantages they offer to both consumers and manufacturers. Around for over a 100 years, aluminum casting is an old process that involves the injection of molten aluminum into reusable molds, also known as dies, with the use of high pressure.

There are different kinds of metals that can be used in the process; they may be ferrous or non-ferrous. Held under high pressure, the chosen material remains in the chamber until it solidifies or hardens into a net-shaped part and becomes what becomes known as a aluminum cast part. Precision is the key in making aluminum cast parts that are shaped and measured to fit perfection. The aluminum casting process is regarded in the metalworking industry as the most versatile one. No other metal casting process existing today allows for a wide array of options in sizes, shapes, design intricacy, measurement preciseness, and dimensional tolerance.

There are so many things that can be done using the casting process in order to satisfy consumer uses for both commercial and industrial purposes. Homes and offices, as well as private and public entities, can benefit greatly from the choices available. The process of making aluminum cast parts is indeed a valuable one

Zinc die casting tools are made of hardened steel and they can come in single cavity tools or multiple cavity tools. They also vary in size, shape and design. Depending on the need of the manufacturer, Zinc die casting tooling can cost from several hundred dollars to several thousand dollars each.

Cast Parts Company produces cast parts and Die Casting Parts. Look at this website page for more details: www.cast-parts.com/diecasting_parts.html

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

January 7, 2010

Best Choice in a Die Casting Company

Best Choice in a Die Casting Company. A die casting company based in the US is one of the vital cogs of American industry. It estimated that metal castings are in use in 90% of all finished goods manufactured in America today. Of these total metal castings, more than one-third is accounted for by the die casting industry. These thousands of die casting company products are vital components in a wide range of machines and equipment ranging from transmission parts and automobile engines to computers and medical tools.

Through advances in technology, an American die casting company remains in firm a position to flourish in the rapidly globalizing world economy. The North American die casting industry is a world leader in terms of innovation, better productivity, and product quality. Within arms reach of the US die casting company are sophisticated systems and methods automating the die casting process and providing continuous quality control. These include computer-based systems to pour molten metal into cold chamber machines, lubricate dies, complemented with other integrated functions like trimming and quenching castings. Shot after shot of castings are consistently achieved through microprocessors that determine metal velocity, hydraulic pressure, shot rod position and other production information employed to fine tune the die casting process.

With such a technological advantage, original equipment manufacturers (OEMs) which have been sourcing die casts from overseas have now begun to revert to die casting company sources in the US. The main reasons cited for this favorable shift is quality, proximity and logistics. Many of the OEMs have realized that sourcing from overseas suppliers is not as cost-effective as it seemed, after having to deal with substandard and delayed die casting deliveries from their foreign suppliers.

Zinc die casting tools are made of hardened steel and they can come in single cavity tools or multiple cavity tools. They also vary in size, shape and design. Depending on the need of the manufacturer, Zinc die casting tooling can cost from several hundred dollars to several thousand dollars each.

Cast Parts Company produces cast parts and Die Casting Parts. Look at this website page for more details: www.cast-parts.com/diecasting_parts.html

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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