Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

November 1, 2009

Manufacturing Aluminum Parts

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company,Die Casting Tooling — Tags: , , , , — admin @ 1:12 am

Aluminum is widely used in die casting because of the properties that it possesses. Aluminum is useful even in everyday life because that is why die casting companies produce die cast parts made from this alloy. Aluminum alloy is lightweight and has good corrosion resistance. It can also take high temperatures so the things that need to be heat resistant are usually made of aluminum alloy. The things that also need high corrosion resistance and electrical conductivity are made of aluminum. Due to its high dimensional stability, aluminum alloy is used to make thin walls and complex shapes.

Aluminum part types can depend on the combination of alloying elements such as silicon and copper. Zinc can also be used as alloying element to aluminum. The combination of the properties of the different alloys allows the production of high quality products. Silicon increases melt fluidity that is why complex parts such as connector housings and thin walls are made of aluminum with silicon. When copper is used as the alloying element, the part has increased hardness and decreased ductility.

Aluminum part types can be differentiated on the amount of alloying element present. Aluminum types are Alloy A380, A360, A369, A390, A413, and A518. They are series of aluminum alloys so expect to see alloy types with decimals. The Alloy A380 is the most common aluminum alloy used in die casting. Lawnmower housings and gears are usually made of AA 380. Escalator parts and conveyor parts are usually made of Alloy 518. Parts that need high corrosion resistance are made of Alloy A360.

Parts differ in the content of alloying element that makes the aluminum part types. They also cater to the different needs of the consumers and the producers as well. These are the most common Aluminum Alloy Types.

Cast Parts Company produces cast parts, if you need Die Casting Part Prices, contact us. Look at this website page for more part details: Die Casting Parts.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

October 25, 2009

Die Casting Tools: Cold Chamber Machine

Filed under: Cast Parts,Die Casting Company,Die Casting Tooling — Tags: , , , , — admin @ 7:29 pm

Die Casting Tools: Cold Chamber Machine. Among the best advances in the die casting tooling category, there is always the creation of the machines to handle most of the work. As such, there are two kinds of machines that can create die casts on a mass production level. These are the hot chamber machine and the cold chamber machine. The hot chamber machines, as the name implies, utilizes heat from the very beginning of its process to the very end. The molten material is introduced to the dies via a heated cylinder. Even when the pieces are automatically ejected out of the die casting tooling molds, the operation relies heavily on the metal vats remaining at a continuous melting point level.

On the other hand, the cold chamber machine, despite its name, also uses molten material for its production. The difference lies in the fact that the molten material for this kind of machine is first relegated to an unheated cylinder or chamber – hence, the term cold chamber. The molten material is sealed within this chamber before injected into the waiting dies using highly pressured force.

Another major difference of the cold chamber machine versus the hot chamber one is the materials being used. Only molten materials that have relatively higher melting point are subjected to cold chamber processing. Aluminum is the most commonly used metal in cold chamber machines because it has a high melting point. Alloys that are mostly aluminum based also have higher melting point than most alloys and is therefore more suited for cold chamber production.

Cast Parts Company produces cast parts, if you need Die Casting Part Prices, contact us. Look at this website page for more part details: Die Casting Parts.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

October 11, 2009

Die Casting Zinc Advantages

Filed under: Cast Parts,Die Casting Company,Zinc Casting Parts — Tags: , , , , , — admin @ 9:41 pm

The Advantages of Die Casting Using Zinc. The concept of die casting is basically the process of forcing molten metal into mold cavities using high pressure. Most of the die casting done in the market are made from metals that are non-ferrous including but not limited to zinc. However, it is also possible to do die casting with the use of ferrous metals, but this is seldom done. Other non-ferrous metals that are used for die casting are copper, lead, tin, etc. Zinc is a popular metal for die casting due mainly to the zinc alloy’s favorable characteristics and advantages over other materials and processes.

One advantage of zinc die casting is the metal’s high strength and its hardness. Zinc die castings are famous for their great impact strength compared to other materials. It may not be stronger than steel but stronger than “steel weldment”. Another preferred advantage of zinc die casting is its castability feature. This is due to the fact that zinc has a fluid nature that beats other metals. Likewise, zinc has a longer die life. In zinc die casting, the die life is 1 million shots before the need for replacement occurs. This is 10 times longer that what is found in other materials like aluminum die casting. The possibility of easier parts consolidation in zinc die casting due mainly to its higher fluidity makes it another advantageous feature of the metal. Lastly, zinc is not expensive compared o other metals and therefore the practical choice for many die caste. It is also readily available. More advantages can be found when die casting zinc. Online sites can provide the information readily.

Cast Parts Company produces cast parts, if you need Die Casting Part Prices, contact us. Look at this website page for more part details: Die Casting Parts.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

October 7, 2009

What is the Best Die Casting Company for You?

Filed under: Cast Parts,Die Casting Company,Die Casting Tooling — Tags: , , — admin @ 1:52 am

What is the Best Die Casting Company for You? A die casting company is always different when compared to another brand in the same industry. Due to the variations of die casting processes and tooling, a lot of companies have made their own unique approaches to the worldwide system. When getting to know your die casting company, it is important to have a complete idea of what you want to be molded for your dies. A complete proposal must have the necessary dimension specifications, materials, tolling necessities and time frame. Although aluminum die casting is known to be a process that is fast and efficient, the quantity and quality dependent on your budget may vary from one die casting company to another.

There are die casting companies that have minimum requirements when producing dies. An in-house die caster may use tools that are less expensive compared to the ones that are used by high-end brands. There are also companies that offer free setup of tooling for you to get a brief idea how the final output would be like. When discussing the time frame of the service, this usually differs depending on the type of dies to be done and which method will be used to come up with them. Having a brief knowledge of the materials used in die casting will also be helpful should a die casting company give you proposals on what alloy or metal is best to use for your die. Finding a company that is also certified by the United States Manufacture and Conformance will definitely be an advantage.

Cast Parts Company produces cast parts, if you need Die Casting Part Prices, contact us. Look at this website page for more part details: Die Casting Parts.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

September 25, 2009

Advantages of Tooling Die Casting

Filed under: Cast Parts,Die Casting Company,Die Casting Tooling — Tags: , , , , , — admin @ 7:23 pm

Advantages of Tooling Die Casting. There are a lot of benefits and advantages that could be derived from die casting manufacturing process. This is the reason for the many die casting companies existing in the market. A lot of die casting requirement are given to them. Enumerated below are some of the advantages of die casting for the layman to somehow get a glimpse of this complex process and what good it does for them.

Die casting tools are responsible in producing complex and intricate shapes which are within closer tolerance compared to other processes. Another good thing about die casting is that it requires no machining or little machining only and can be produced at high rates of production. Likewise, it is possible to produce die casting with thinner walls as compared to those obtainable by other methods of casting. It is also stronger than the plastic injection moldings. The parts produced by die casting are definitely of better quality, durable and stable with regards to dimensions. Dies and other die casting tools can produce thousands of replicate castings within tolerances specified before added die casting tooling is required. With regards to zinc castings, it could easily be finished and plated with only a minimum surface preparation. Additionally, cast surfaces from die casting are smoother than the other forms of casting and simulates a wide variety of textures. Best of all, die casting is monolithic, meaning it can combine a number of functions in one complex shaped part. Die casting has a lot more functions and advantages. It indeed is an economical and efficient alternative compared to other processes. However, experts do this because they have the proper machines and knowledge. To get the services of die casters, all you need to do is check the internet and choose the one nearest you.

Cast Parts Company produces cast parts, if you need Die Casting Part Prices, contact us. Look at this website page for more part details: Die Casting Parts.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Tooling look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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