Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

September 2, 2015

Factors for Production of Aluminum Cast Parts

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , — admin @ 10:36 am

Factors for Production of Aluminum Cast Parts. Aluminum cast parts cannot just be produced without careful planning. Companies that use the aluminum casting process generally have to consider several factors before settling on a particular method of production. While the factors are many, the most important ones are only three, namely cost, feasibility, and quality.

First, let’s take a look into cost. Compared to other casting process (such as sand casting, permanent mold casting, gravity-fed casting, continuous casting, investment casting, and many more), the aluminum casting process is relatively cheaper. Production costs in aluminum part castings can be cut down easily because not much after-production activities are required. With cost comes feasibility.

Furthermore, Aluminum cast parts are known to come in different shapes and sizes, which is why the process is also rendered as versatile. However, for a significant number of aluminum die casting process, it is important that the casting method used be determined by the dimensions or design features the client wants. For example, large cast parts are best made using sand casting for aluminum alloys; on the other hand, small to medium cast parts are perfect when made using die casting for the said alloys.

Also, the quality factor takes into consideration the degree of soundness and the levels of mechanical properties. The degree of soundness includes things such as freedom from surface imperfections, cracking, and porosity. On the other hand, the levels of mechanical properties include things such as ductility and, of course, strength. All of these factors are vital to the production, particularly mass production, of aluminum diecasting parts.

die casting auto part
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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 26, 2015

Aluminum’s Journey to the Modern World

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , , — admin @ 10:30 am

Aluminum’s Journey to the Modern World. The history of the world is closely related to man’s use of metal tools. From the Paleolithic Era which is the first recorded use of stone tools, on to the Neolithic or New Stone Age with the improvement of these tools, and the end of this era being a revolution in tool use with metal tools becoming widespread. The next step for the revolution of tool use was the Copper Age, then the Bronze Age, then the Iron Age. These were the first metals.

Aluminum wasn’t widely used by man till the 19th century with scientific breakthroughs facilitating its rise towards being the most widely used metal today. Without aluminum, airplanes and automobiles would be costly and impractical to develop. The aerospace industry wouldn’t have its shuttles. Even such simple things as aluminum foil, aluminum cans, and modern food packaging need the metal.

Aluminum cast parts are in such modern objects as the computer you are using, the mobile phone you bring with you, the kitchen utensil you used for lunch today, and a lot more of our regular daily objects. The aluminum castings process developed by the science of metallurgy involves the heating of the metal and the pouring of the molten material into a pre-designed mold. This is how aluminum part castings are made. The process is repeated a hundredfold to make the parts needed to supply the world with this miracle metal.

Many years ago, aluminum was not that widely used. Extraction of the metal was difficult and costly. It was already regarded as a useful metal, but it was too expensive. Nowadays, thanks to a handful of scientists and engineers and pioneers, aluminum is here to stay.

die casing alloys
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Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 19, 2015

The Most Useful Metal–Aluminum

Filed under: Aluminum Casting Parts,Cast Parts — Tags: , , , , — admin @ 10:24 am

The Most Useful Metal–Aluminum. The secret of the most useful metal in the world. It is the 1st metal in terms of abundance, making up about 7-8% of the earth’s crust. Ironically, it has been hard to mine and use this metal for industrial and commercial purposes until the 1880’s and the discovery of cost efficient methods. The Romans and Greeks used it in salt form for medicinal purposes. Bars or ingots of the metal were kept alongside silver and gold and other jewels.

Today, not a gadget, an engine, or an equipment is produced without the help of this metal. Its commercial manufacture is second only to iron. I am talking about the versatile aluminum. Lightweight, malleable and ductile, with high strength, and non corrosive properties; this metal is the darling of the industrial world. Aluminum cast parts are used in automobiles, marine engines, bikes, construction equipment, and kitchen utensils. It is also found in electrical high wires, heat coils, and watches.

Furthermore, the process of aluminum part castings is also the process of other kinds of metal alloys such as zinc, magnesium, and iron. They are sand and die casting, permanent mold and evaporation pattern casting, composite mold and hybrid permanent mold casting, investment and plaster casting. All these methods in the aluminum casting process make this metal available and useful to all.

There is a basic process in metal casting. It involves molten aluminum metal which is poured into a mold and left for a while to solidify. The difference lies in the kind of mold used. Die Casting Tooling.

die casting parts
If you are looking for Die Casting Parts, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

July 29, 2015

Aluminum Casting Processes

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , , — admin @ 10:59 am

Aluminum Casting Processes. Some machines, equipment, and modern electronic gadgets are manufactured for worldwide distribution. The manufacturing process requires speed and efficiency at no sacrifice to quality and cost. For products that are composed of aluminum parts, casting is the answer.

The process of aluminum casting provides dimensional accuracy, high strength, a light weight, and a good surface finish. Other benefits of aluminum cast parts are its resistance to corrosion and its thermal and electrical conductivity. Aluminum Casting requires the metal to be molten when it is poured into molds. As the aluminum sets or hardens, it then takes the shape and details of its mold. The properties of this metal that make it ideal for all the ways of metal casting are its high melting point, its malleability, and its ductility.

Aluminum part castings are:

  • diecasting, used for small detailed parts with the same thickness all throughout
  • investment casting, for thin walled intricate precision small parts
  • permanent mold casting, for high-volume larger than die casting pieces
  • sandcasting, for larger pieces with complex shapes and varying wall thickness
  • shell mold casting, like sandcasting but with better surface finish, more dimensional accuracy, and higher cooling rates
  • EPC or evaporative pattern casting, for intricate patterns
  • plaster casting, for fine details as well as close tolerances
  • continuous casting, for non-porous casting of round, square, hexagonal rods and other long shaped aluminum products

    • Other metals that are used for similar processes are the low heat metals that include zinc, tin, lead and the high heat metals such as copper, silver, and copper alloys brass and bronze.

    die casting tooling and die casting molds
    If you are looking for information about Die Casting Tooling and Molds, look at this website. Die Casting Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

    Cast Parts Company Die Casting Company
    6918 Beck Avenue
    North Hollywood, CA. 91605
    818-982-9386 Phone
    Sales@Cast-Parts.com.

July 22, 2015

Aluminum Designed Cast Parts

Filed under: Cast Parts,Die Casting Company — Tags: , — admin @ 10:50 am

Aluminum Designed Cast Parts. Aluminum is a metal found naturally in the earth’s crust. It is silvery grey. It is light in weight. It is not a magnetic metal. It does not sparkle but it was once considered more precious than gold. It is abundant but reactive and has to be extracted from ore.

Therefore, once extracted, this metal is useful in a wide range of industrial applications. Aluminum cast parts are found in an unbelievable number of our day-to-day appliances and equipment. It is used in car pistons, aircraft components, marine hardware, machine tool parts, lawnmower gear and housings, streetlamp housings, lighting fixtures, typewriter frames, dental equipment, frying skillets, golfing products, guitar amps, and hardware brackets. This metal has certain properties that make it ideal for use in all kinds of metal casting processes. The aluminum casting process include die casting, sand casting, permanent mold casting, composite mold casting, continuous mold casting, investment casting, centrifugal casting, plaster casting, and hot isostatic pressing.

Furthermore, casting is a way of manufacturing that enables mass production in an easy, affordable manner. It involves the use of a mold, a pattern, release agents, sealers, and die casting alloy material. Viscous substances that can be poured into a mold are perfect for this. When the material sets or cures it takes the shape of the mold. This is how aluminum part castings are processed. Other metals that can be shaped in this way are tin, lead, zinc, copper, and silver. Non-metals used as material are concrete, plastic resins, plaster of paris, and wax.

Die Casting Aluminum Part
If you are looking for Die Casting Aluminum Parts, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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