Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

May 25, 2016

Aluminum–The Info

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , , , — admin @ 11:33 am

All about Aluminum. Aluminum is an extensively used metal in our present world. Envision a world devoid of aluminum. It would be a world without silver paints, explosives, glass, ceramics, cans, foils, LED lights, frying skillets, automobiles, airplanes, CPU’s, outboard motors, lawnmowers, escalators, conveyor belts, streetlamps, typewriters, and some dental equipment. All these gizmos and gadgets have a part made of aluminum, as aluminum cast parts or in other designs and shapes.

First step in the aluminum casting process is the presence of an inventive object which a mold is designed after. The mold could be manufactured out of sand, wax, plaster, or another type of metal. There are variations within these different styles. For instance, sand might be dry sand cores or green sand molds. Die cast molds possibly can be water cooled or not. Oil is coated on these molds before anything else. Next step is the melting of the metal. The molten metal is then placed into the mold and permitted to harden inside. As it solidifies, it forms the design of the mold, imitating every miniscule detail. The part is then taken out of the mold. For aluminum part castings, the procedure is repeated on and on numerous times, in the mass production of aluminum parts. These parts are then used for putting together machinery or casings of equipment, or they happen to be a part of the little details of some ordinary gadget that we used to having.

The casting procedure is also utilized in applications other than industry. For instance, Sculptors in art make use of aluminum casting process. In fact, one well known statue that is made of aluminum casting is the statue of Eros in Piccadilly of London, the U.K. which used the lost wax method.

die casting tooling and die casting molds
If you are looking for information about Die Casting Tooling and Molds, look at this website. Die Casting Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

December 30, 2015

Aluminum Aircraft Parts vs. Extrusions

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , , — admin @ 10:17 am

Aluminum Aircraft Parts vs Extrusions. Extrusion is a procedure used to make items of a preset cross-sectional outline. A material is pressed down or drawn through a die of the wanted cross-section. Two major benefits of this procedure over the other industrialized procedures are its capability to produce extremely difficult cross-sections and toil materials which are fragile, for the reason that the material just comes across shear and compressive stresses. Also, it shapes completed parts with a brilliant exterior finish. Extrusion can be constant or semi-constant. The extrusion procedure may be completed with hot or cold material. Materials that commonly undergo extrusion are metals, foodstuffs, concretes, ceramics and polymers.

Furthermore, in the pressure die casting aluminum, there are four main stages. In the first stage, the mold is squirted with a lubricant and then properly sealed. After that step, molten metal is carefully injected into the die cast mold under a high pressure. After the die is fully loaded, the pressure is preserved until the casting has hardened. And then, the die is undone and the shot is cast out through the ejector pins. At the end of the process, the scrap, which consists of the runners, gates, flash and sprues, should then be parted away from the casting.

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If you are looking for a Die Casting Company, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

November 11, 2015

Pressure Die Casting vs. Gravity Casting

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Company — Tags: , — admin @ 10:32 am

Pressure Die Casting vs. Gravity Casting. Pressure die casting is a manufacturing process used to create aluminum brackets, parts, chassis and more. These metal parts can be seen almost anywhere and everywhere, making them integral in our day to day lives. Pressure die casting initially melts the aluminum metal. The molten metal is then injected into a mold under great pressure. Afterwards, it is set aside to cool for a while. When the die casting Mold is opened, it reveals the finished die casting. Because of this fast and easy process, thousands of parts can be made every day.

Furthermore, Gravity casting uses the similar manner as sand casting. It uses the force of gravity rather than high pressure to fill the mold with the molten aluminum metal. Gravity casting is most fitting for mass production and full mechanized casting. One advantage over gravity casting is that they usually give a better surface finish and mechanical properties, due to its slower cooling rates compared to pressure die casting.

Compared to gravity casting, pressure die casting requires less machining. Die castings can cast holes depending on how and where you want it. Die castings aluminum give closer and more accurate dimensions, plus it can be produced at a larger scale, with less labor costs per casting.

die casing alloys
If you are looking for a Die Casting Company, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

August 19, 2015

The Most Useful Metal–Aluminum

Filed under: Aluminum Casting Parts,Cast Parts — Tags: , , , , — admin @ 10:24 am

The Most Useful Metal–Aluminum. The secret of the most useful metal in the world. It is the 1st metal in terms of abundance, making up about 7-8% of the earth’s crust. Ironically, it has been hard to mine and use this metal for industrial and commercial purposes until the 1880’s and the discovery of cost efficient methods. The Romans and Greeks used it in salt form for medicinal purposes. Bars or ingots of the metal were kept alongside silver and gold and other jewels.

Today, not a gadget, an engine, or an equipment is produced without the help of this metal. Its commercial manufacture is second only to iron. I am talking about the versatile aluminum. Lightweight, malleable and ductile, with high strength, and non corrosive properties; this metal is the darling of the industrial world. Aluminum cast parts are used in automobiles, marine engines, bikes, construction equipment, and kitchen utensils. It is also found in electrical high wires, heat coils, and watches.

Furthermore, the process of aluminum part castings is also the process of other kinds of metal alloys such as zinc, magnesium, and iron. They are sand and die casting, permanent mold and evaporation pattern casting, composite mold and hybrid permanent mold casting, investment and plaster casting. All these methods in the aluminum casting process make this metal available and useful to all.

There is a basic process in metal casting. It involves molten aluminum metal which is poured into a mold and left for a while to solidify. The difference lies in the kind of mold used. Die Casting Tooling.

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If you are looking for Die Casting Parts, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

March 17, 2015

Cast Parts Die Casting Company and Die Casting Molds

Filed under: Cast Parts,Die Casting Company,Die Casting Tooling,Zinc Casting Parts — Tags: , , , , — admin @ 6:00 pm

Die cast zinc parts, which are created by a die casting company, are more frequently known in the automotive, plumbing and hardware areas. However, over time, it has become a great substitute material for consumer products in other business like electronics, communications and even in house and business appliances.

This is pretty much the reason why zinc parts have now replaced thermoplastic parts. The nice thing with zinc is that it has the capability to manufacture complex castings in a die casting company. Zinc alloys that are die cast can produce complex shapes that are the best forms of any metallic alloy molded in thermoplastics. It can surpass other processes in manufacturing like sheet stamping and machining or extrusion. There is only a small cost consequence to manufacture these extra shape intricacies especially when compared to different procedures.

It also gives a nice surface finish. Zinc parts seem to produce the best surface finish compared to other die cast alloys. It also offers an engineering structure that is only possible with alloy metal. You can see the aesthetic qualities that you will normally get from thermoplastics when zinc allows are utilized. It is simple to see the painted and electroplated finishing that can be equivalent to that molded on thermoplastics.

Related to other parts, zinc parts have fairly low costs and are considered high mechanical properties. Zinc is mostly an expensive material especially if measure pound for pound. However, the process of die casting only makes use of a minimum amount of zinc to be able to manufacture the parts necessary. At the same time, the ability to come up with complicated and intricate forms allows you to combine different component in a single die casting. This removes both product and assembly costs in the future. You can also have a more innovative structure because zinc can replace the thermoplastic parts. Because zinc has a lower probability when it comes to wear and tear, it would be a more cost-effective choice to pick zinc parts. The lower heat value of each unit volume as well as its low casting temperature makes it sturdier compared to any other manufacturing material.

These zinc alloys usually undergo a procedure wherein the molten alloy will be injected to special molds, a die casting mold, or dies at very high pressure in a die casting part company. This method is known as die casting. This method will give the material optimum properties and allow it to attain the right surface finish. Because of this, you can easily come up with complex parts at much lower prices. You can also sand cast these alloys so that you can come up with your own prototype component. It is more effective to use a die casting mold when die casting, because they can be reused over and over again.

Zinc parts and the die casting method help design quality and reliable products for the plumbing business. Automotive corporations also use these materials to manufacture parts for the engine and other parts of the car. Some corporations now make use of these parts for electronics as well as home appliance. It is indeed a great substitute that will lessen the cost in production, at the same time produce good and lasting results just by injecting the molten alloy into a die casting mold.

Die Castings Blog gives information on how to get a Aluminum and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

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Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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