Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

November 19, 2010

Pressure Die Casting Aluminum Aircraft Parts vs Gravity Casting

Pressure Die Casting Aluminum Aircraft Parts vs Gravity Casting. The tools used for gravity casting has lesser costs compared to high pressure die casting. But, high pressure die casting is much cheaper when it comes to the parts.

Pressure die casting is the procedure of inserting metal that is melted under high pressure into mould cavities, which are devised into dies. Generally, die castings are created from non-ferrous metals, like aluminum, copper, zinc, magnesium, tin based alloys, and lead, though ferrous metal die castings are also achievable. The die casting process is particularly appropriate for purposes wherein a large amount of small to medium sized parts are required with excellent detail, a good exterior quality and dimensional uniformity.

This rank of flexibility has positioned die castings among the chief volume products ever created in the metal working business. Currently, injection-moulded plastic parts have taken the place of some die castings for the reason that they are more inexpensive and are much lighter.

Meanwhile, gravity casting, which is also known as vacuum casting, is a method wherein huge diameter filaments are utilized with sufficient division. This is an assurance that there are no clusters formed. The fine metal wetting of fibre is also assured. This method was started to be used in 1970. The gravity casting process has benefits like price efficient, fine quality, and procedure control over other casting methods.

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Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

November 12, 2010

Pressure Die Casting Aluminum Aircraft Parts vs Sand Casting

Pressure Die Casting Aluminum Aircraft Parts vs Sand Casting. Die casting is an adaptable procedure for creating engineered metal parts through infusing molten metal under a high pressure into steel molds that can be reused. These molds, which are also called dies, could be devised in order to create difficult shapes with a high level of repeatability and precision. The parts could be very sharply delineated, with flat or textured exteriors, and are appropriate for a broad range of nice-looking and functional finishes. Die castings are one of the highest volumes, bulk-produced products created by the metalworking business.

A sand casting or a sand molded casting is created by shaping a mold from a sand blend and dispensing molten metal fluid into the hollow space inside the mold. Then, the mold is chilled down until the metal has hardened. In the final step, the casting is disconnected from the mold. There are 6 stages in this procedure:

1. Position an pattern in the sand to produce a mold.

2. Integrate a gating scheme.

3. Get rid of the pattern.

4. Fill up the mold cavity with the metal that is melted.

5. Set aside the metal to chill down.

6. Shatter away the sand mold and get rid of the casting.

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Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

November 5, 2010

Making Die Casting Tooling For Aluminum Aircraft Parts

Making Die Casting Tooling For Aluminum Aircraft Parts. Aluminum which are used in the making of aircraft parts are usually alloyed with other kinds of metals to make the material stronger. This material is at times called die casting alloys. Aircraft engineers favor aluminum for its density which is low and because it is light weight.

One of the common methods for making aluminum aircraft parts is die-casting. This method is specifically befitted to the manufacturing of huge amounts of relatively diminutive parts. Metal die casting tooling molds are injected with molten metal under ample pressure. The combination of brisk injection and quick curing under high pressure produces a fine-grain, opaque surface structure, and this leads to superb fatigue and wear properties. But shrinkage and air entrapment could possibly lead to porosity; therefore, a limit of 1.0 mm in machine cuts should be established to avoid exposing the material.

Another method for producing aircraft parts with aluminum is permanent mold or gravity die casting. Similar to die casting, this method is suitable for high-volume production. Typically, die castings are relatively smaller than permanent mold castings. Permanent mold castings could reach up to 10 kg at maximum; but castings far larger are sometimes custom made when the costs of the production equipment are respectively justified by the specific quality requirements the casting asks.

If you are looking for Die Casting Tooling look at this website.

Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

October 29, 2010

The Advantages of Aluminum Aircraft Die Casting Parts over Plastic

The Advantages of Aluminum Aircraft Parts over Plastic. On comparing aluminum die cast parts with plastic parts in terms of ability to recycle:

Plastic: Dilemmas concerning the plastic product’s ability to recycle came up by a nationwide task force, which called for plastics dealers abstain from using the worldwide symbol for recycling in ads, because it was considered as ambiguous in relation to plastics.

Aluminum: Almost all metals have constantly been readily recyclable. Die castings are never dangerous wastes and they never cause problems in management or reprocessing.

Plastic Parts:

  • Plastic is more fragile than aluminum parts.
  • Plastic is too bendable for a lot of purposes.
  • Plastic is not dimensionally firm enough.
  • Plastic does not normally perform well in warm conditions.
  • Plastic does not act well with a lot of coatings.
  • Plastic injection moldings do not obstruct radio frequency.
  • Plastic does not obstruct electromagnetic discharge.
  • Plastic injection molded parts do not provide themselves simply for chrome plating.
  • Die Cast Aluminum Parts:

  • Die Cast Parts have higher level durability under weight than plastics.
  • Die Cast Parts are totally defiant to ultra-violet rays.
  • Die Cast Parts are totally defiant to riding out.
  • Die Cast Parts are totally defiant to breaking in the incidence of diverse reagents.
  • Manufacturing phases for creating die cast parts are much quicker than for inoculation moldings.
  • If you are looking for Die Casting Tooling look at this website.

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    Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

    Cast Parts Die Casting Company
    6918 Beck Avenue
    North Hollywood, CA. 91605
    818-982-9386 Phone
    Sales@Cast-Parts.com.

    October 22, 2010

    The Advantages of Aluminum Aircraft Parts over Steel

    The Advantages of Aluminum Aircraft Parts over Steel. The benefits of the aluminum die cast parts over the steel are:

  • Three times better axial weight strength.
  • Lesser amount of part breakdowns in the field and lesser returns to the O.E.M.
  • Part load is two and a half times less in aluminum, which saves us money in the delivery charge.
  • Manufacture amounts within a small amount of days instead of weeks as previous to.
  • Manufacture speed is quicker as an aluminum die cast part.
  • Unprocessed part industrialized price is 2.3 times less as an aluminum die cast part.
  • Final price is less as compared to an aluminum die cast part.
  • They are nicer looking parts as a die cast part.
  • An aluminum pat will have a greatly higher resale price compared to a steel part
  • Less heaviness being specified to structure will permit more to be placed into cargo or fuel.
  • But, these advantages of aluminium don’t make steel totally inferior. For example, steel is greatly more resistant to abrasion than aluminum, and is much more malleable in cases of resistance to fatigue and in cases of having a wider ‘plastic range.’ Steel is actually heavier, yet that interprets into enhanced ease. And yes, steel should be painted, but if correctly made the paint method won’t be much difficulty.

    If you are looking for Die Casting Tooling look at this website.

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    Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

    Cast Parts Die Casting Company
    6918 Beck Avenue
    North Hollywood, CA. 91605
    818-982-9386 Phone
    Sales@Cast-Parts.com.

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