Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

May 12, 2009

The Process of Hot Chamber Zinc Castings

Filed under: Zinc Cast Parts Alloys,Zinc Casting Parts — Tags: — admin @ 8:16 pm

In the hot chamber zinc die casting process, slabs of zinc are liquefied inside a furnace with a temperature of approximately 700-800 degrees Fahrenheit. When melted, the zinc metal stays in the furnace. The gooseneck or shot sleeve is immersed in the hot chamber and the molten zinc is injected into the two die halves being held together by the machine. The two halves of the die casting molds are mounted on the die casting machine and the machine shuts off and clamps the two die halves together. The molten zinc metal is under high pressure until such time that the metal solidifies (approximately less than a minute). Die halves then open up and the part or parts are ejected and taken out either manually or automatically. Finishing works include trimming, tumble deburring, precision machining, painting, anodizing, chrome plating and assembly.

Hot chamber zinc die casting machines are used mainly for zinc, lead, magnesium, copper and other low melting point alloys that do not easily erode metal furnace pots, plungers and cylinders. The injection mechanism of a hot chamber zinc casting machine is soaked in the molten metal bath of a metal holding furnace. The furnace is connected to the machine by a metal feed system called gooseneck or shot sleeve. As the injection cylinder plunger goes up, a port in the cylinder opens, permitting hot molten metal to enter into the cylinder. As the plunger moves downward, it shuts the port and forces molten hot metal into the gooseneck and nozzle into the die cavity. When the metal has already solidified in the die cavity, the plunger is removed, the die opens and the casting is ejected.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

April 8, 2009

Die casting zinc company

Filed under: Zinc Casting Parts — Tags: , , — admin @ 3:29 pm

Author: jamiehanson

The process by which molten metal or liquefied metal is poured or inserted into metallic molds at room temperature under pressure, to get desired and particular shape. The molds in which the molten metal is poured are called dies which are generally made up of steel and these dies are patterned accurately to form desired object that do not require touch-up or post-machining. Dies have a great benefit as it can be reused multiple number of times as the temperature of the liquefied metals that is poured in steel dies do not really affect the steel dies. A Zinc Die Casting Company is in great demand recently because of its flexibility because zinc die casting parts can be made conveniently in any desired shape, size and texture mentioned according to the buyer. They are well-known for its outstanding dimensional tolerances and different touch up alternatives. Zinc die casting parts come in a wide variety of designs which satisfies every buyer and along with this it is known to have exceptional longevity. This is because of the wonderful process of creating parts that are tougher compared to what were made before. Zinc die casting parts not just strong enough but are also light weight, hence these prove to give remarkable functioning. Undoubtedly the wall thickness on the castings is quite narrow and light-weight but still they remain strong and durable. In fact most of the parts last for a lifelong but you should take correct care of these zinc die casting parts which is too easy as they really do not need too much of preservation. Apart from low-maintenance and longevity, zinc die casting parts are comparatively affordable to those parts that are produced by other casting methods like sand-casting, stamping and forging. The prices of zinc die casting parts are limited and reasonable as these parts do not require a great amount of pre and after-production assistance from other different machines and equipments which involves time and money. Hence this makes the cost of manufacturing of zinc die casting parts lower, which are sold at quite reasonable prices and this highly satisfies the buyer. Due to all these factors zinc die casting company is in great demand all over the industrial market. The entire industrial market hugely uses zinc die casting parts to assemble vehicles, machines, fixing valves, connecting pipes, creating toys and in a variety of other productions. The increasing industrial production has raised the demand for zinc die casting parts because of its strength, lightness and affordability. What else does an industrial buyer want? Well now that you are impressed with the different uses and advantages of zinc die casting parts, you can get in touch with any of the die casting zinc companies’ that are present online. You will get entire information on the range of parts offered by these companies along with the prices charged. You can choose from the variety offered by them, the size, pattern, and the quality, whatever is your selection, you get everything and according to your specifications. Get best quality zinc die casting parts at reasonable prices over the Internet.

About the Author:

Are you looking for affordable zinc die casting parts for your industry, visit Zinc Die Casting Company Learn more about the Die Casting Zinc Company at Zinc Die Casting Tooling Choose from the variety offered in zinc die casting parts

Article Source: http://www.articlesbase.com/business-articles/die-casting-zinc-company-844121.html

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

April 2, 2009

A Closer Look into the Casting Process

Filed under: Zinc Casting Parts — Tags: , , — admin @ 12:33 am

A Closer Look into the Casting Process. The aluminum casting process has been around for a long time, and it operates by forcing molten metal, which is aluminum (naturally) under considerably high pressure into a variety of tooling cavities. The end result of this process, which actually takes longer than most people think, is a number of aluminum cast parts. Aluminum cast parts are some of the most coveted cast parts in the metalworking industry, and it is not hard to understand why. Aluminum part castings are unbelievably delicate and intricate in form, detail, and texture, allowing clients to make quality products.

So, what actually happens in the aluminum casting process? First things first – the mold is closed, just after it is sprayed with lubricants, and the cast parts are closely monitored in terms of pressure and temperature. The pressure required to shoot the molten metal into the die is around 10-175 mpa or, in other measurements, 1500-25000 psi. This pressure is maintained until, finally, the mold successfully solidifies. To complete the aluminum casting process, the die is then filled with a high-pressure injection; this is repeated before the entire mold gets the chance to harden.

Aluminum is just one of the chosen metals that can be used in the casting process. Other casting process makes use of non-ferrous or ferrous metals (this all depends on the client’s taste and needs), such as tin, magnesium, lead, and zinc. Nevertheless, the aluminum casting process enjoys a vast market and claims one of the top spots in the list of the metalworking industry’s preferred casting processes. Die Cast Tooling.

March 21, 2009

Aluminum Die Casting Parts in Construction

Filed under: Zinc Casting Parts — Tags: , — admin @ 12:12 am

Aluminum die Casting Parts in Construction. Due to the intrinsic characteristics metal alloy parts, aluminum cast parts are widely used up in the construction, ranging from the building’s roof to its walls. Aluminum is known to be malleable, ductile, light-weight, corrosion-resistant, tarnish-resistant, and a conductor of electricity. Aluminum is also a good reflector of visible light, and of medium and far infrared. With all these features of aluminum, the demand for this metal die casting alloy is widespread, ranging from household use to automotive, to engineering, architecture and construction.

Because of its ductility, aluminum cast parts can be shaped up into various forms. Aluminum can be used in building walls, and the use of aluminum would require fewer joints, thus lessening the work needed for the installation. As a light-weight metal, aluminum cast parts are convenient to be used for building structures. This makes it easier for the building to carry its weight rather than being compacted with heavy structures that could even result to the collapsing of the building. Aluminum is even found to be used in the manufacture of glass, ceramic, paints, and varnishes – providing almost everything that is needed in the construction of a brand new building. Aluminum also has a high degree of radiant reflectivity, which means that it has the ability to deflect the sun’s rays; thus, lessening the heat seeping inside the building. Die Casting Tooling.

Aluminum cast parts are recyclable too. This even makes it more desirable to be used. It does not only warrant the cheaper and safer construction of building, what is more is that at the end of the building’s life, its worth does not fall down to zero. The aluminum materials that have been used could still be recycled back to its previous state.

Cast Parts Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone *
Sales@Cast-Parts.com.

March 10, 2009

Die Casting Company for your Needs

Filed under: Zinc Casting Parts — Tags: — admin @ 6:57 pm

Go to a Die Casting Company for your Needs

Die Casting Zinc Parts Company is an example of a zinc die casting company. Present manufacturers, such as the mentioned company, are inclined to using zinc die casting processes due to the versatility that zinc die casting company parts offer. Zinc die casting parts are produced by zinc die casting companies in any size, shape or texture, according to specifications or requirements by customers. Zinc die casting companies prefer to use the zinc die casting process because this process produces parts that are stronger and more durable than those produced by an earlier method – the plastic injection molding method. The zinc die casting process has good dimensional tolerances as well as multiple finishing options. There is also a wide variety of choices for designs.

A zinc die casting company offers better deals compared to other die casting companies when it comes to strength and weight of zinc die cast parts. Although wall thickness or castings are thin and lightweight, zinc die cast parts remain strong and durable, usually lasting a life time. Die cast zinc parts need only little care as they do not really require much maintenance.

Die casting zinc parts production costs are lower than those produced by other casting methods like forging, sand casting and stamping simply because the zinc die casting process does not require pre and post-production help from machine and tools. As a result, overall zinc part manufacturing cost is lower. This is good news to consumers and users of zinc die cast parts – from automobiles to faucets, pipes, toys and the like.

Cast Parts Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone *
Sales@Cast-Parts.com.

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