Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

March 5, 2009

Different Types of Cast Parts

Filed under: Zinc Casting Parts — Tags: , , — admin @ 1:47 am

Different Types of Cast Parts – The aluminum casting process is one that has become extremely popular over the last decade, although it has been around for many years now. The reason for this is simple: the aluminum casting process offers a number of benefits. Moreover, the process can produce different types of aluminum cast parts, and just what these are we will be discussing in this article.

Basically, there are three casting methods, and they are zinc die casting, sand casting, and gravity-fed casting. Die casting is probably the most popular and the oldest of all three methods. It is also the method that produces aluminum cast parts that have the highest tolerance and the most incredible, fine finish. The process mainly places pressure on the liquid aluminum so that the die cast parts end up more detailed than other cast parts. Die casting is recommended for the production of small to medium aluminum cast parts. Sand casting, on the other hand, is recommended for the production of large aluminum cast parts that require coarser surfaces.

Compared with die casting zinc, the production costs (both pre and post) of sand casting are higher, but the die cast tooling costs are lower. Finally, gravity-fed casting is considered as an intermediate option. Thus, it is recommended for the production of aluminum cast parts in all sizes. The polish or finish of aluminum part castings is as fine as that of the die casting process; the production costs are lower than those of the sand casting process; and the tooling costs are relatively affordable or reasonable.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

February 21, 2009

The secret of the most useful metal in the world

The secret of the most useful metal in the world. It is the 1st metal in terms of abundance, making up about 7-8% of the earth’s crust. Ironically, it has been hard to mine and use this metal for industrial and commercial purposes until the 1880’s and the discovery of cost efficient methods. The Romans and Greeks used it in salt form for medicinal purposes. Bars or ingots of the metal were kept alongside silver and gold and other jewels.

Nowadays, not a gadget, an engine, or an equipment is produced without the help of this metal. Its commercial manufacture is second only to iron. I am talking about the versatile aluminum. Lightweight, malleable and ductile, with high strength, and non corrosive properties; this metal is the darling of the industrial world. Aluminum cast parts are used in automobiles, marine engines, bikes, construction equipment, and kitchen utensils. It is also found in electrical high wires, heat coils, and watches.

The process of aluminum part castings is also the process of other kinds of metal alloys such as zinc, magnesium, and iron. They are sand and die casting, permanent mold and evaporation pattern casting, composite mold and hybrid permanent mold casting, investment and plaster casting. All these methods in the aluminum casting process make this metal available and useful to all.

No matter what kind it is and what it is called, there is a basic process in metal casting. It involves molten aluminum metal which is poured into a mold and left for a while to solidify. The difference lies in the kind of mold used. Die Casting Tooling.

Cast Parts Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

February 5, 2009

Super Metal

Filed under: Zinc Casting Parts — Tags: , — admin @ 1:05 am

Super Metal. The #1 most abundant metal on earth is aluminum. Then there is iron, magnesium, calcium, and the rest. Aluminum is a widely used metal. Ever since the discovery of electrolysis to extract it from ores made it affordable and practical. Before that discovery in the 19th century, this metal was more expensive than gold and silver. The reason for this unusual phenomenon was that aluminum, though abundant, was hard to produce and therefore expensive to produce. Nowadays, it is a lot cheaper and used in a lot of different applications. Aside from such diverse functions as high-voltage electric lines, food containers, and mirror coatings, this silver grey metal zinc alloy is also in airplanes and automobiles, marine outboard motors, escalators, guitar amplifiers, light fixtures, and typewriters as aluminum cast parts.

Casting methods for aluminum can be chosen depending on what they are to be used for. The metal is so adaptable that it can be shaped or cast using all the processes known to metal. The aluminum casting process is as diverse as the metal’s many applications. Although in pure form it is soft, its alloy is quite hard. The metals suitable to make aluminum alloys are zinc alloy, copper, manganese, and magnesium.

Aluminum part castings use a number of metallurgical casting methods. The molten aluminum is poured into a mold. The mold could be made of sand, plaster, wax, or a stronger metal. These molds are pre-shaped into the desired product. They are strong enough to withstand multiple castings. The different processes of casting are called die casting, sand casting, investment casting or the lost wax process, and continuous casting.

Cast Parts Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone * Sales@Cast-Parts.com.

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